Presentation on

Coil Box Uncoiling Section

Syed Abrar Ahmed Quadri

90005683
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Contents
1.Overview
2.Functional Description
3.Technical information
4.Instrumentation
5.Power & Drive
6.Interlocks
7.Cooling
8.Maintenance
9.Process data analyzer

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Cradle Rolls 1

Function:
The two cradle rolls are used for 3-roll coiling, wrapping the temporary coil and
the active coil transfer to cradle station 2. The cradle station consists of
a double pivoting frame and totally 4 hydraulic cylinders.

Electrical Operation:
2 rolls driven by a single 3Ø AC motor using gearbox
1 speed encoder, incremental
1 FQ, 1 FT for gearbox
4 LPTs for cylinder position
2 PTs for rod pressure

Hydraulic Operation:
Roll adjustment using a double pivoting frame and 4 hydraulic cylinders
2 YVH4 - servo
2 YVH1 - check valve
2 YVH2 - safe speed
Operating pressure is 290bar

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Cradle Roll 1 Cycle

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Peeler Arm

Function:
The peeler is necessary to open the coil to start the uncoiling process in cradle
station 1. The swiveling around the pivoting point is controlled with a servo
valve.

Electrical pov:
1 LPT for Front Arm position
1 Rotary Encoder for Main Arm position
2 PTs for front arm

Operation:
4 hydraulic cylinders
1 YVH3 proportional valve main arm lift/lower
1 YVH4 servo valve front arm adjustment
3 YVH1 check valve and hydrostatic pressure
2 YVH2 peeler safe speed operation
Operating pressure 290bar

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Transfer Roll

Function:
The transfer roll is mounted on a swiveling frame with pivoting point at its exit
side. During the active coil transfer the transfer roll is lowered and lifted
according to the corresponding time sequence depending on the coil diameter.

Electrical pov:
Driven by a single 3Ø AC motor using gearbox
1 speed encoder, incremental
1 FQ, 1 FT for gearbox
1 LPT for cylinder position

Operation:
2 hydraulic cylinders OS, DS
1 YVH4 servo valve
1 YVH1 check valve
1 YVH2 safe speed operation
Operating pressure 290bar

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Cradle Roll 2A

Function:
The cradle roll 2A is mounted on a swiveling frame with pivoting point at its exit
side.

Electrical pov:
Driven by a single 3Ø AC motor using gearbox
1 speed encoder, incremental
1 FQ, 1 FT for gearbox
1 LPT for cylinder position installed in OS cyl

Operation:
2 hydraulic cylinders OS and DS
1 YVH4 servo valve for roll lift/lower
1 YVH1 check valve
1 YVH2 safe speed operation
Operating pressure 290bar

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Cradle Roll 2B & 3

Function:
The cradle roll 2B and 3 are mounted directly on the base frame of the pinch roll
unit.
1.During the final uncoiling phase the coil rotates on cradle roll 2B.
2.During the final uncoiling phase the cradle roll 3 helps to avoid collapsing of
the coil.

Electrical pov:
Both rolls are driven by a 3Ø AC motors using gearbox
2 speed encoder, incremental
1 FQ, 1 FT for gearbox

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Cotter Pins

Function:
For uncoiling the last wraps hold back pins are used. When the actual coil
diameter is below a specific value the pins are entered in the rotating coil eye.

Electrical pov:
2 LPTs for cylinder position

Operation:
2 hydraulic cylinders OS, DS
2 YVH2
Operating pressure 160bar

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Retention Pin Cycle

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Hold Back Roll

Function:
The hold back roll is used to avoid a hard impacts to the pinch roll unit. The coil
is decelerated at the end of the active or passive coil transfer. Furthermore the
passive movement of the coil to the final uncoiling position is supported.

Electrical pov:
Driven by a single 3Ø AC motor using gearbox
1 speed encoder, incremental
1 FQ, 1 FT for gearbox
1 LPT for cylinder position installed in OS cyl
2 PTs

Operation:
2 hydraulic cylinders OS and DS
1 YVH3 proportional valve for roll lift/lower
1 YVH1 check valve
Operating pressure 290bar

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 Hold Back Roll Cycle

Uncoiling Finish PR is down

Coil Contact

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 Hold Back Pins Cycle

960mm
760mm

10mm
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Top Pinch Roll & Leveller Roll

Function:
The pinch roll unit is used to transport the strip head to the crop shear. As a 3-
roll unit wavy strip can be levelled. The bottom pinch roll is fixed to the base
frame. The top pinch roll and the leveller roll are mounted on the pinch roll
rocker arm.

Electrical pov:
2 rolls driven by a 3Ø AC motors using gearbox
2 speed encoder, incremental
2 FQ, 2 FT for gearbox
4 LPT for cylinder position installed in OS cyl
4 PTs

Operation:
2 hydraulic cylinders OS and DS
2 YVH4 servo valve for roll lift/lower
2 YVH1 check valve
2 YVH2 safe speed operation
Operating pressure 290bar
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 Top Pinch Roll Cycle

Uncoiling Finish Head behind PR

FM Loaded

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 380mm
380mm

F = c. 0, 0005853.
105mm k f . d . h 2 - FB 142mm

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Technical Information

Two modes of operation:

1.0 – mode
2.C - mode

Coil diameter calculation d = √4/π *L*K*D + D02

Where L = coiled length

K = coil fill factor
D = strip thickness
D0 = internal coil dia (first wrap) = 0.65 m

Coil size calculation PIW = L*T*R*1e-3

Where L = coiled length(m)

T = strip thickness(m)
R = material specific weight(kg/m3) = 7800 kg/m3

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Uncoiling Speed

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Instruments
HMDs
1.1A, 1B at Entry Guide
2.2A, 2B at Entry rolls
3.3A, 3B at CR1 station
2.4A, 4B at CR2 station

Encoders
1.Total 21 LPTs,1 Angular Encoder, 9 Incremental Encoders

PTs
1.10

Flow S/w
1.8 + 9

Temperature S/w
1.9
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Power & Drive

Equipment Motor rating Instrument

Cradle Rolls 1 355KW Encoder, FT, FQ
Transfer Roll 75KW Encoder, FT, FQ
Cradle Roll 2A 75KW Encoder, FT, FQ
Cradle Roll 2B 75KW Encoder, FT, FQ
Cradle Roll 3 1.8KW Encoder, FT, FQ
Hold Back Roll Not in line Encoder, FT, FQ
Pinch Roll Top 83KW Encoder, FT, FQ
Pinch Roll Bottom 83KW Encoder, FT, FQ
Leveler Roll 39KW Encoder, FT, FQ
Peeler Arm Hydraulic
Stabilizer Hydraulic
Heat Shield Hydraulic - Not in line
Hold Back Pins Hydraulic
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Interlocks for uncoiling start
1.Slab ID exists
2.Uncoiling size > 1
3.Auto mode active
4.All uncoiling drives ready
5.All uncoiling controllers ready
6.All uncoiling HW inputs ready
7.Uncoiling devices in position
8.Uncoiling hydraulic ready
9.CSH and FM ready
10.Coiling size = 0
11.HMD 4 and 6 unoccupied
12. First active stand in FM not loaded
13. Uncoiling area empty from tracking
14.Communication FM OK
15.Oscillation OK
16. Uncoiling sequences ready.

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Oscillation request

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 Direct Cooling : YVL2
Coilbox Cooling Individual cooling : YVL1
8 FQ

In AUTO mode, each particular cooling section is activated with regard to the current
automatic stage of coiling/uncoiling process.

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Flow Switch Status

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Maintenance Jobs
1.JB, ET PM
2.LPT, PT checking
3.Flow switches PM
4.Temperature switches PM
5.Motor PM
6.Motor greasing
7.Drive PM

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Process Data Acquisition
ibaPDA is a recording tool that saves process data based on time. ibaAnalyzer is a
powerful tool for quality data management and for analyzing product relevant data.

The signals that we monitor, analyze, save in coilbox uncoiling section are:
1.All LPT encoder raw values
2.Motor speed, current, torque
3.Pressure transducer AI
4.HMD signals
5.Valve command and reference
6.Roll forces
7.Roll Gap
8.Other interlocks and miscellaneous signals

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Thank You

Jindal Stainless Limited

Jindal Centre,12,
Bhikaiji Cama Place,
New Delhi – 110066
INDIA
www.jindalstainless.com

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