PGM Pakistan

Continuous Improvement
Procurement of QO Equipment
– Safety Cabinet for HB Plant
– Humidity Chamber for SITE Plant
– FTIR for SITE Plant

Improvement in Manufacturing areas

– Procurement of Hardness Tester for Dry Formulation - SITE Plant
– Modification of V-Blender for the manufacturing of Ponstan Product – SITE Plant
– Installation of UPS for the manufacturing equipment in Ponstan Suite- SITE Plant
– Procurement of SS Drums for Dry Formulation - SITE Plant

Improvement in Warehouses
– Procurement of 1000 GI Pallets for FG Store SITE
– Replacement of old conventional tube light shades in Finish Goods Store (SITE) to
generate cost avoidance of US $ 1,500 / annum
– Procurement of Fork Lifter for FG Store SITE
 PGM Pakistan
Continuous Improvement
Construction of Security Posts at SITE
– Previously there was only one security post on the front boundary wall to cover the
main Road.
– No security post available to cover other side of the front boundary wall at Main Gate
Entrance.
– Two new security posts at Gate No. 1 and near Gate No.3 were constructed.

Improvement of Communication Infrastructure at SITE Plant

– Replaced the old and outlived analogue PABX system with digital system
– Objective was to improve the reliability, strengthen the communication infrastructure
– The new system has been operated through software.
– It requires low maintenance as compared to the analogue system. Below are some
of the features available with the new system:
Conference call facility within the site.
Better voice quality, No distortion.
Pad locks and Voice mail box facility 
Call identification  and Telephone directory/ list 
Telephone log for missed calls, Incoming/ outgoing calls 
Expandable for future upgrade
 PGM Pakistan
Continuous Improvement

Procurement of new Oil Free Air Compressor and Replacement

of shed for Air Compressor at SITE
– Objective was to replace the outlived machine to ensure uninterrupted
compressed air supply to the plant and protect the installation from the adverse
weather conditions.
–  One of the air compressor was outlived and required replacement of major
component incurring high cost.
– The new compressor was procured and installed in a shortest span of time
without interrupting the operation.
– Improved infrastructure has been provided for the protection of machines and
installations by providing new proper shed.
– Projected energy saving = US $ 4,700 per annum.
 PGM Pakistan
Continuous Improvement
Construction of Security Posts at HB
– One security post was constructed to cover main Hawks Bay Road
– Another was constructed on the roof of Engineering department wash room to
cover the back side of the facility.
– The wash rooms of Engineering Block were revamped to provide and maintain
hygienic conditions.

Air Conditioning of Raw Material Store at HB

– Replaced the outlived inner-unit of AC Package Unit with new 27 tons capacity
Unit.
– In the past, frequent maintenance were performed
– Involved minimum investment to keep the project cost viable.
– It also provides temperature controlled environment to the rooms adjacent to
the RM Store; being used for Asia Strategy products.