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CHAPTER 6

THE USE OF NATURAL


MATERIALS FOR
CONSTRUCTION
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6.1 Quarry
Quarry: is place where rock is separated from its natural beds and
processed for use in construction.

Quarrying is the process of breaking and obtaining stones from their


natural rock out crops.

6.2 Types of quarries


There are two types of quarries: Open and under ground quarries.

Open quarries may be shelf quarries, where the rock is extracted


from hillside, or pit quarries, where the rock is extracted from a
certain depth in the ground.
Quarry products are dimension stone, crushed stone, and broken
stone (riprap).
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Figure: Open pit quarry-early phase


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Figure: Open pit quarry-with benches


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Figure: Open shelf quarry


6.3 The controlling factor for selection of quarry site
The search of rock material for building stone, crushed rock, or riprap is
controlled by factors
♣ quality
♣ supply of the material (quantity) and
♣ economics of production and delivery.
6.4 Quarrying methods
Quarrying is done by one of the following 4 methods after
investigation of its quality, quantity and economic benefit.
i) Excavating ii) Wedging iii) Heating iv) Blasting.
i) Excavating: This method is employed when stones to be quarried are
lying buried in earth or are under loose overburden before
excavating.

ii) Wedging: This method is suitable for quarrying soft stratified


rocks. The operation is started near a vertical face.

iii) Heating: This method is suitable where only small blocks of more or
less regular shape are required and suitable rocks bedded in
horizontal layers, which have not much thickness to be quarried.

iv) Blasting: It is the quarrying of stones using explosives.


6.5 Quarry hazards
Accidents in quarries mostly are due to:
♣ Falls of the over burden or slides of the rock slopes.
♣ Mishandling of explosives.
♣ Poorly organized haulage transport of the rock material together
with carelessness and of fatigue a rear tiredness of the drivers.
♣ A serious occupational disease of stone cutters is silicosis, a
lung infection that develops as a result of inhaling quartz powder
during working hours. For protection against the disease dust
respirators are used.

6.6 Rocks as building materials


Building materials (stones) are products of rocks that are used in
construction of buildings, dams, bridges etc.
The rock materials used for construction include:
♣ Building stones in the form of masonry blocks.
♣ Rubble-in the form of small irregular fragments.
♣ Crushed stones-to make concrete
♣ Limestone-to make lime and cement.
6.7 Properties of Building Stones
♣ Mineral composition
♣ Texture
♣ Structure
♣ Porosity
♣ Permeability
♣ Durability
♣ Strength of rock
♣ Resistance to fire

6.8 Rocks used as building and industrial materials


♣ Granites : suitable for construction works.
♣ Gneiss: suitable for construction works.
♣ Basalts and Dolerites: suitable for construction works except as building stone
because of their color.
♣ Sandstones: siliceous sandstone is suitable for construction works.
♣ Quartzite: suitable for construction works except as
building stone because of its non-workability.
♣ Limestone and marble :Since they easily dissolve with acids not suitable except
Limestone used as cement raw material and
Marble for ornamental works.
♣ Slates: Not suitable for construction works.
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Granite
Granite can be used as:
•Slab
•Tiles
•Paving stone or cobble
•Wall brick
•Wall stone
•Building column
•Kitchen table
•Garden table and bench
•Decorative structures
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Figure: Granite slab


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Figure: Granite building stone


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Figure: Granite tiles


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Figure: Granite cubic rock


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Figure: Granite paving stone


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Figure: Granite rectangular paving stone (Cobble)


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Figure: Granite stone flooring


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Figure: Granite wall brick


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Figure: Granite wall stone


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Figure: Yellow granite wall stone


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Figure: Granite office building


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Figure: Granite column building stone


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Figure: Granite stair handrail


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Figure: Granite in chicken work


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Figure: Granite table in garden


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Figure: Granite decorative building stone


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Gneiss
Gneiss can be used as:
•Slab
•Tiles
•Paving stone or cobble
•Wall brick
•Wall stone
•Building column
•Kitchen table
•Garden table and bench
•Decorative structures
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Gneiss
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Figure: Gneiss blocks


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Figure: polished Gneiss building stone


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Figure: Polished gneiss


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Figure: Gneiss tiles for flooring


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Figure: Gneiss stone used as column of building


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Figure: Gneiss wall rock


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Figure: Building built of gneiss stone


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Figure: Gneiss as a paving stone


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Sandstone
Sandstone can be used as:
•Slab
•Tiles
•Paving stone or cobble
•Wall brick
•Wall stone
•Building column
•Decorative structures
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Figure: Red sandstone block


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Figure: sandstone as wall stone in building


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Figure: sandstone as wall stone in building


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Figure: Red sandstone pavement


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Figure: Sandstone shower tray


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Figure: pink sandstone pavement


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Figure: Sandstone cobble


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Figure: Sandstone mosaic tiles


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Figure: sandstone tiles


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Figure: Sandstone brick


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Figure: Sandstone slab


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Figure: Red sand


stone erosion
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Figure: sandstone church


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Figure: sandstone building


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Figure: Sandstone art stone sink


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Marble
Sandstone can be used as:
•Slab
•Tiles
•Paving stone or cobble
•Wall brick
•Wall stone
•Building column
•Kitchen table
•Garden table and bench
•Decorative structures
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Figure: Marble rock


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Figure: green marble tiles


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Figure: blue marble tiles


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Figure: white grey marble tiles


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Figure: white grey Marble slab


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Figure: Marble wall stone


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Figure: Marble arch


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Figure: Marble bathtub


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Figure: Marble bath


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Figure: Taj Mohal building


End of class
(
c
)

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