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Lecture 4 Industrial Hazards
Lecture 4 Industrial Hazards
AND ENVIRONMENT
Industrial Hazards
Fires
Explosions
Natural products are not hazardous under a given set of conditions but when any
material is synthesized to produce a chemical substance having any one of these
properties:
These hazards cannot be changed and they are the basic properties of the
materials and the conditions of usage.
The inherently safe approach is to reduce the hazard by reducing the quantity of
the hazardous material or energy, or by completely eliminating the hazardous
agent.
Large and sudden escape may cause explosion, toxic clouds and pollution whose
effects extend beyond the premises of a factory or an industrial establishment.
Examples:
In 1984 the explosion of liquefied petroleum gas in Mexico City causing 650
Deaths.
The release of toxic methyl isocyanate gas in Bhopal, India causing 2000
deaths and 200,000 injuries.
Methane – coal dust explosions in many underground coalmines all over
world.
Their magnitude depends mainly on the materials involved, their quantity and their
quality.
List of hazards
Acute toxicity
Chronic toxicity
Flammability
Reactivity
Instability
Extreme conditions (temperature or pressure)
Disaster
Disaster: This means a major accident or natural event or natural calamity
involving loss of lives (human and other creatures), property and resources.
A facility for general audible alarm should be provided in all areas of risk.
Plans and procedures should be put in place for
Fire prevention
Building evacuation and muster points
Fire fighting
Maintenance (including periodic testing) of fire protection equipment.
All fire escape routes and exit doors, alarm points and fire fighting equipment should be kept
clear of obstructions at all times.
All personnel should be familiar with the fire emergency procedures, alarms and equipment
available, personal responsibilities and evacuation procedures in the event of a fire alarm.
Regular fire drills should be performed to ensure this.
All flammable liquids, such as photocopier toners, cleaning solvents and draughtsman's
sprays, should be stored away from sources of heat and ignition or naked flame, in metal
cabinets. Only quantities in direct use should be brought into the workplace.
Empty containers and aerosols, which have contained flammable liquids, should be
disposed of forthwith in a secure lidded refuse container and in accordance with the laid out
procedures and prevalent regulations.
All personnel should be familiar with the fire emergency procedures, alarms and equipment
available, personal responsibilities and evacuation procedures in the event of a fire alarm.
Regular fire drills should be performed to ensure this.
All flammable liquids, such as photocopier toners, cleaning solvents and draughtsman's
sprays, should be stored away from sources of heat and ignition or naked flame, in metal
cabinets. Only quantities in direct use should be brought into the workplace.
Empty containers and aerosols, which have contained flammable liquids, should be
disposed of forthwith in a secure lidded refuse container and in accordance with the laid out
procedures and prevalent regulations.
Appliances such as electric heating rings should not be permitted in normal office space, but
should be confined to designated cooking areas. However, domestic electric kettles and
coffee percolators may be placed in the general office space provided they are positioned
securely, and are supplied directly with a power point. They should not be powered via an
extension cord.
On-line gas bottles for use in kitchens or laboratories should be located outside. If the
bottles are placed closer than 5 m from combustible materials, a block-work separation wall
should be constructed. Any enclosure for the gas bottle(s) should be freely ventilated.
Storage cupboards for stationery and other flammable materials should be metallic and,
when not in a dedicated storage room, fitted with doors.
The following is the procedure for using a Fire Extinguisher. It is denoted by:
‘PASS’ that signifies:
Pull the pin
Aim the extinguisher at the base of the flames
Squeeze the trigger, holding the extinguisher upright
Sweep the extinguisher from side to side, covering the area with the extinguishing agent.
The basic difference between fires and explosions is the rate of release of energy.
Fires can result from explosions, and vice versa is also true.
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Department of Energy Engineering