Weekly Review of Risk Coverage,

VIL – India

WK-11

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 Date: 12/03//23 Time: 09:30 AM
Safety Alert=LTI @ AMNSI Type: LTI
Place:- AMNS , SMP-2

Incident description:
On 12th March'23 at around 9:30 am at SMP-2, Mr. Sikandar Ray, a Sr Technician who has been working
almost 20 years with the organization was busy with regular shift activities. While he was doing regular job,
he has found a non-standard broom owned by some other co-contractor was kept in middle of the
temporary material storage area. After seeing this, he was wanted to shift the same to its designated place.
During shifting, the extended part of the broom got stuck in a storage box and his right feet got entangled
IP suffered from Leg Injury - LTI

subsequently, resulted trip and fall in the same level. While falling, his leg was twisted due higher body
weight and he received injury on the ankle region. Swelling observed and he had been taken to the nearby
medical facility immediately for first aid and necessary treatment.

Initial findings:
• Non-Standard broom kept in the shop floor by co-contractor. Non- Standard Broom
• The incident occurred in a co-activity zone. kept on floor
• While IP was shifting the broom, the broom got entangled with a material box Injury Point – Right Leg at
Immediate Action initiated (D3): ankle region
• The work was stopped immediately.
• IP had been taken to the Medical Centre for further treatment immediately and subsequently shifted to a
superspeciality hospital.
• Necessary communication had been initiated in the shift with immediate stoppage of the activity.
• TBT conducted in all shift to sensitize.
• 8D PPS initiated to find out the root cause.
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 DO Tracker Wk-10

Sl Date TIME Site BU Where Brief description of DO RPN Cause Corrective Action Remar
no. (LxS) taken ks
During unloading of
DUMAG Machine worker 1- Ladder was fixed
was climbing on truck for at his proper
SMS fixing the web sling at that 2x8=1 Ladder not fixed position.
1 17/03/23 07:10PM TSNINL AR VIL
(TRS) time he was slipped from 6 properly 2- Job was done
small ladder which was under supervision..
placed for climbing on the
truck.
 DO Tracker Wk-10

BU
RPN Corrective Action
Sl No. Date TIME Site (FC/ Where Brief description of DO Cause Remarks
(LxS) taken
AR)
1. The activity
was stopped & it
The spark was informed to
While material lifting activity
due to the department
was being carried out with the
overheating concerned
help of semi-portal crane, a We will deal
of the brake person.
16/03/2 3:15 small fire broke out in the CT this incident
1 TSLJ AR LD2 2x8=16 coil & the 2. The crane was
023 PM trolley of the crane. The fire via Line
grease immediately
got extinguished by its own PPS.
present in the taken for
once the crane operation was
area led to maintenance .
stopped.
the fire. 3. The incident
was discussed in
TBT.

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 DO Tracker Wk-10

BU
Sl
Date TIME Site (FC/ Where Brief description of DO RPN (LxS) Cause Corrective Action taken
no.
AR)
1 13.03. 8:00 BSP FC Caster 5 Sarvesh ladle no 7 at caster 5 during RPN: Improper bell 1.Area was
23 am SMS2
2nd heat the TD overflowed because 4x8 = 32 crank attachment cordoned off.
the slidegate malfunctioned and it didn't of ladle by 2.The incident
closed once opened due to which caster operator leads to shared in TBT
5 machine got burn . Immediately, the malfuncting of
entire hot metal of the ladle was slide gate.
drained into the emergency slag pot.
Fortunately, there was no injury 3..Safety Alert
reported. shared with other
sites

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 DO Tracker Wk-10

Sl RPN
Date TIME Site BU Where Brief description of DO Cause Corrective Action taken Remarks
no. (LxS)
1. lack of risk
Jr.techinician was
perception.
tripped due to broken 1. inform to
16-3-
1 11:05AM KPO AR TRS concrete floor during 2x4=8 respective dept.. & NIL
2022 2. Concrete
cleaning of small mixer rectify the same.
floor was broken near
machine.
by the machine.
1. Ok to start of lifting
1. lack of risk
& shifting activity for
While tundish cooling perception.
cooling fan
fan shifting was going
17-3- implemented.
2 2:35PM KPO AR TRS on jr.tech observed that 2x8=16 2. Before lifting NIL
2023
guide rope got stuck into the cooling fan tech.
2. Re-training
cooling fan cover was not checked
arranged for working
position of guide rope.
crew.

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 Incident date: 15th March’ 2023 at 06:45 PM
Safety Alert – DO (Not related to Vesuvius scope of work) Type of incident : Dangerous Occurrence
Place: SAIL RSP, SMS#2

Incident description:
On 15th March’23 at around 06:00PM, heat tapped in Ladle#10 (SGM maintained by Ladle#10
IFGL and Brick lining is done by RHI-Magnesita) from Converter#1. After tapping 150 Puncture Zone
Ladle#10 Shell Punctured from Metal zone area - DO

MT of liquid steel, ladle was being transferred to LHF through Overhead crane. While
transferring, at about 06:45PM, liquid metal started leaking from Metal zone area
rupturing Bottom ladle Shell. Due to the Spillage of Liquid Metal on the transfer bay, Metal Zone
track got jammed and the power cable got damaged due to spillage. Neither any injury
nor any major damage to property reported by customer.
The scope of mitigation is with customer. However, we’ve raised this issue in Line PPS
for proper communication and awareness among our people. RPN 2X16=32

Initial Findings:
 Bottom Ladle shell punctured..
 Life of the ladle was 40 Heats.
 No injury reported.

Immediate Actions Initiated:

 Incident will be shared with all employees in TBT.
Pic: During Metal Leakage from Ladle Shell
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 Date & Time: 2023/03/11, IST 0910 Hrs
Safety Alert – DO – Arc Furnace Shell punctured at Slag Zone Area (Not VIL work related) Place: CSP / SMS#1
Plant: BPSL-J

Incident description
On 11th Mar 2023 at around 09:10 AM, Arc Furnace Shell No. 2 got
punctured at slag zone area. Approximately 10 MT metal fell on ground &
on LT car, which lead to LT car cable burn and LTC movement was blocked
Arc Furnace Shell puncture in Slag Zone Area - DO.

due to metal jam. It was noted that furnace life after repair was 267 and total
life was 580 heats. Customer foreman observed this metal leakage,
immediately stopped all activities until furnace is repaired. There were no
manpower at this location so no any injury reported.
RPN (LXS) : 2 X 16 = 32

Initial Findings:
• Arc Furnace shell punctured from Slag zone area
• Furnace Life after repair – 267.
• No injury reported.
Immediate Actions Initiated:
• Immediately all the works were stopped.
• Required repairs were carried out.
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 Care
&
Concern

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