Operation Management

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Manufacturing

process of Duct
Introduction  

Ducts are conduits or passages used in


heating, ventilation, and air
conditioning (HVAC) to deliver and
remove air. 

Manufacturing of Paper

Repetitive Process

Customer To Order
Raw material used
for production

Raw material used in the production of duct is the


stainless steel sheets which is basically imported in
pakistan.
LPO: Legal procedure Order

A query is usually generated on the


company’s profile which is dealt by
the sales team which asks the client
about the size of the duct and
thickness of the material. After
agreeing upon the quotation the sales
team sends manufacturing team for
the final measurements.
Tagging Process

Supply air Duct Tagging is the


process in
which any kind
of duct will be
numbered after
Return air Duct completing the
numbering ,the
data is taken on
data take off
Fresh air Duct sheets
Autocad Software

Data from the


sheets is entered
in autocad and
the software
develops a
sketched moodel
of the duct
Simple Cutting Machine

Straight sheets are cut manually


on this machine and this
machine is not suitable when
the requirement is a bended
Plasma or CNC Machine

Cam duct software installed in plasma


cutter or cnc machine enables the user to
bend the sheet at the required angles
RAS or Lock Former Machine
This machine is
responsible for making
locks in the duct after
the sheets have passed
through the cnc cutter
Assembler or Auto Fold machine

After the process of lock


formation and angles
bended by the cnc
machine ducts are
brought for assembling
Silicon or spot welding machine

This machine is used to cover


spots and holes

chromium silver paint is also


used on final product for better
efficiency
Rechecking and Retesting

After completing the


product quality
control team gives a
final visit
Flow Chart
steel Storage LPO Tagging  Sketch model

Assembling RAS Cutting


Machine CNC Machine machin
e

NO

Spot Fixing Silver Rechec YES


king Packaging
Coating

Finishing
Conclusion:
 Facility Layout is fixed
layout
 Machinery used is large in
size 
 Product (duct) is a standard
but follows make to order
production plan for

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