PAAVAI ENGINEERING COLLEGE

NAMAKKAL (AUTONOMOUS)

GUIDED BY
DEHUSKING OF SUGARCANE

Mr. N. SATHESHWARAN, M.Tech.,

DEPARTMENT OF AGRICULTURE ENGINEERING.
PROJECT PRESENTATION
BY
V. PARTHASARATHI
B. PRAKASH

S. SANJAY
(201 02068)
(20102072)
C. RAJASAKTHEESWARAN (20102075)
(20102086)
DEPARTMENT OF AGRICULTURE ENGINEERING
 ABSTRACT
• Sugarcane is multipurpose crop that serves as source of sugar, juices, jaggery and various products
for man and raw materials for industry. But prior to the process of machining process, some
processing is required to remove the solid particles, spots and sludge on the cane. The processing
of sugarcane strip for industrial or human use involves different operations of which peeling is a
major one and cannot be neglected.
• This study presents the features, prospects, performance evaluations and limitations of some
sugarcane peeling machines in world like the fixed outer drum peeler, automated cane peeler,
knife-edge type self-fed peeler, etc. Their peculiar advantages and operational parameters such as
machine speed, output capacity, peeling efficiency and cane losses were evaluated. Aside from the
manual ones, the ranges of the peeling efficiency and cane loss were recoded in range of 59.9 –
91.4 % and 2–4% respectively.
• Mechanization of this peeling process has the potential of encouraging growth in cultivation, cane
utilization and improving the product quality of value-added products. The product quality,
processing efficiency, minimum loss of cane and increased processing rate will be affected by
improved sugarcane peeling process.

KEYWORDS: Sugarcane, sugarcane juice , peeling efficiency.

 INTRODUCTION
DEHUSKING OF SUGARCANE
• A cutting-edge sugarcane peeling device has been innovated to transform the sugar production
industry. Developed by experts in the field, the device employs an AC motor, belt system, and a
helical pipe for improved efficiency and peeling performance. The utilization of an AC motor
enhances power output and control, enabling consistent and precise peeling.
• The incorporation of a belt system facilitates smooth movement of sugarcane through the machine,
reducing friction and potential damage.
• The introduction of a helical pipe optimizes peeling by providing better grip and support, resulting
in more effective removal of the outer layers. This integrated approach enhances the overall
peeling process, leading to increased productivity, reduced wastage, and improved quality of
peeled sugarcane and economical approach to peeling sugarcane compared to the present methods.
• The advent of the state-of-the-art sugarcane peeler is expected to revolutionize traditional
processing methods, induce a new level of productivity, and facilitate industry growth.
 Objectives
• The main objectives of our sugarcane peeler project are to increase efficiency, reduce processing
time, and improve profitability for sugarcane farmers and processors.
• By automating the peeling process, our machine can save significant labor costs and reduce the
risk of injury from manual peeling.
• Additionally, our machine can peel more sugarcane in less time than traditional methods, allowing
for increased productivity and faster processing times.
• Another important objective of our project is to improve the quality of the peeled sugarcane.
• Our machine uses precision blades and rollers to ensure a consistent and uniform peel, which can
result in higher quality sugarcane for further processing. This can lead to increased demand and
higher prices for the sugarcane, ultimately improving the profitability of our customers.
 LITERATURE REVIEW 1
• DESIGN AND MANUFACTURING OF SUGARCANE PEELING MACHINE
Mr. Tagare V.S & et.al.,
• CONCLUSION:
This project work is on the design and manufacturing of a sugarcane peeling machine. It is aimed at
providing a base for the commercial production of a sugarcane peeling machine, using locally
available raw materials at a relatively low cost. This work is intended to help solve some of the
problems hindering a successful design and manufacturing of a sugarcane peeling machine. In recent
development, machine designers and engineers intensified efforts toward finding lasting solution to
the sugarcane peeling problem. Sugarcanes were graded into small, medium and large sizes.
Machine was tested by abrasive tool and efficiency upto 59.66% was achieved.
• FROM THE LITERATURE:
Here the machine developed should be designed for sufficient efficiency and it can be achieved
through hiring a successful design.
 LITERATURE REVIEW 2
• PERFORMANCE EVALUATION OF NEW SUGARCANE PEELING MACHINE
PROTOTYPE
El-Yamani & et.al.,
• CONCLUSION:
Generally, by using the zigzag peeling drum brush type tends to improve the peeling performance of
the developed machine, compared to straight and spiral brush types. Moreover, the maximum
machine production efficiency (88.85%) and the minimum electrical power consumption (5.56kW),
were achieved at peeling drum speeds of 9.18 and 3.53m/s, peeling drum clearance of 2cm and No.
of feeding canes per minute of 3 canes, respectively. Also, the maximum peeling efficiency, the
minimum cane stalks losses and the lowest percentage of the peel retention on peeled stalks were
91.40%, 3.02% and 2.46%, respectively.
• FROM THE LITERATURE:
Here the machine they using the peeling drum brush instead modified as wire brush to improve the
efficiency.
 LITERATURE REVIEW 3
• SUGARCANE CUTTING MACHINE
Vahid Jamadar& et.al.,
• CONCLUSION:
This research paper helps to design and fabricate small scale sugarcane cutting machine for
sugarcane harvesting to reduce farmer’s effort and to increase production of agricultural goods.
Compared to manual harvesting this machine has a capacity to cut canes in faster rate. It is
economical. This paper helps in laying design foundation for any aspiring user to fabricate a
machine for application in their farms. It helps improve economic growth of the nation.
• FROM THE LITERATURE:
Here the machine they are using machine for cutting the sugarcane and we modified this machine
as sugarcane dehusker through modified its design.
 LITERATURE REVIEW 4

• AUTOMATED SUGARCANE NODE CUTTING MACHINE VIA IMAGE PROCESSING

Kiran Bhange & et.al.,
 
• CONCLUSION :
Sugarcane planting with traditional methods is costly, time-consuming and necessary compression
of buds in the field is not achieved easily because of stalk planting in sugarcane. In tradition planting
method, great human force and high volume of sugarcane stalk in hectare is required. To solve this
problem and mechanizing of sugarcane planting, we suggest the application of machine vision system and
Image Processing methods to identify nodes from sugarcane and to plant it as a seed by planting machines.

• FROM THE LITERATURE:

Here they are cutting the sugarcane by image processing through algorithm and software and we
made the machinery for peeling the sugarcane.
 LITERATURE REVIEW 5
• ADVANCES IN SUGARCANE PEELING MECHANISATION
S. K. Pandey & et.al.,
• CONCLUSION:
Prior to the process of machining process, some processing is required to remove the solid particles,
spots and sludge on the cane. The processing of sugarcane strip for industrial or human use involves
different operations of which peeling is a major one and cannot be neglected. Of all the unit
operations involved in cane processing, several processes have been mechanized successfully knife-
edge type self-fed peeler, etc. Their peculiar advantages and operational parameters such as machine
speed, output capacity, peeling efficiency and cane losses were evaluated. The product quality,
processing efficiency, minimum loss of cane and increased processing rate will be affected by
improved sugarcane peeling process.
• FROM THE LITERATURE:
Here the machine knife edges for cutting and it can be modified as brush peeling.
 Potential Areas of the Project
• The potential applications and markets for our sugarcane peeler are vast and varied.
• One of the primary areas of application is in the sugar industry, where our machine can
significantly improve the efficiency and productivity of sugarcane processing.
• By automating the peeling process, our solution can reduce labor costs, increase throughput, and
produce a higher quality product.
• Another potential market is in the production of sugarcane juice, where our machine can help to
extract more juice from each cane and improve the overall yield.
• Additionally, our sugarcane peeler can be used in the production of other sugarcane-based
products, such as ethanol, molasses, and rum..
• This versatility makes our solution attractive to a wide range of potential customers, including
food processors, catering companies, and restaurants.
 Benefits
• Our sugarcane peeler offers a wide range of benefits that can significantly improve the efficiency,
productivity, and profitability of sugarcane processing.
• Firstly, our machine can peel sugarcane at a much faster rate than traditional methods, reducing the
time and labor required for the process. This leads to increased productivity and higher output,
which in turn translates to higher profits for sugarcane farmers and processors.
• Secondly, our sugarcane peeler is designed to minimize wastage and maximize yield, ensuring that
every piece of sugarcane is peeled efficiently and effectively. This not only reduces the amount of
waste generated but also increases the overall quality of the product, making it more attractive to
buyers and customers.
• Additionally, our machine is easy to operate and maintain, requiring minimal training and
expertise, which further improves the efficiency and productivity of the sugarcane processing
industry.
 Technology Used
• The sugarcane peeler is a complex machine that relies on a combination of mechanical and
electrical components to achieve its intended purpose.
• The core technology behind the sugarcane peeler is based on the principles of centrifugal force
and blade cutting, which are used to remove the outer layer of the sugarcane stalks.
• The machine is equipped with a powerful AC motor and power transmission system that provides
the necessary torque and speed to rotate the peeling blades and rollers at high speeds.
• The frame and chassis are constructed from durable and lightweight materials to provide stability
and support for the machine during operation.
• Overall, the technology used in the sugarcane peeler represents a significant advancement in the
field of agricultural machinery, providing a practical and cost-effective solution to a long-standing
problem in the industry.
 Innovation
• Our sugarcane peeler is not just an improvement over existing solutions, but a revolutionary
innovation that can disrupt the entire market. The key to our innovation lies in the use of AC
motor, helical pipe and the belt, that allow us to achieve unprecedented levels of efficiency,
productivity, and cost-effectiveness.
• By automating the peeling process and optimizing each component for maximum performance, we
can reduce waste, increase yield, and improve overall quality.
• Our sugarcane peeler can open up new markets and applications that were previously inaccessible
or unprofitable.
• For example, by reducing the labor and time required for peeling, our machine can enable small-
scale farmers to enter the sugarcane processing industry.
• Similarly, by improving the quality and consistency of the peeled cane, our machine can meet the
demands of high-end markets such as gourmet food and beverage industries.
Problem of identification
 Problem Identification

• The sugarcane industry is facing a major challenge in terms of peeling the sugarcane without
damaging the quality and quantity of the juice.
• Peeling off of unacceptable percentage of useful flesh during mechanical peeling.
• Reduction in peeling efficiency with increased time and speed of operation.
• The traditional methods of peeling involve manual labor, which is time-consuming, inefficient,
and prone to errors. Moreover, the manual peeling process results in a lot of wastage of the
sugarcane, which reduces the overall profitability of the industry.
• To address this problem, our project aims to design and develop an automated sugarcane peeler
that can peel the sugarcane efficiently, accurately, and without causing any damage to the juice.
 Methodology
Switch on the motor

When the power from AC motor

is transmitted to the rotating brushes
by the shaft arrangement

The brush starts rotating and outer stalk are

peeled through opposite rotating brushes
Then the peeled outer stalks are separated
from the sugarcane and stored in
separate places

Then the machine is switch off after

the usage
 Working
• The sugarcane peeling machine operates on the principle of using an AC single phase motor and
belt system to drive a helical pipe mechanism.
• The AC motor provides rotational power, which is transferred through a belt to the helical pipe.
• The rotating wire brushes in the opposite which can be helps to sieve the sugarcane stalk and peel
the outer layer.
• The helical pipe is designed with ridges that grip the sugarcane as it rotates. As the sugarcane
moves through the helical pipe, the ridges peel off the outer skin, leaving the edible part exposed.
• This process is efficient and automated, reducing the manual effort required for peeling sugarcane.
• The combination of the AC motor, belt, and helical pipe creates a mechanical advantage that
simplifies the peeling process, making it suitable for commercial sugarcane processing.
Design
 MAJOR COMPONENTS
 
 
Major components
 
 

1. FRAME
2. METAL STRIP
3. SHAFT
4. AC MOTOR
5. BELT
6. PULLEY
7. BEARING
8. WIRE BRUSH
9. HELLOW PIPE
10. SHEET METAL
 AC Motor
• Voltage- 230 V
• Single phase AC MOTOR
• RPM - 1440rpm

Shaft
• Shaft diameter: 12mm
• Material: mild steel
 Belt and pulley

PULLEY:
• Material: Mild steel
• Type: V belt type
• Inner diameter: 15mm

BELT:
• Type: v-type
• Model: v-40
 Hollow pipe
• 20MnV6 Hollow Bar or seamless mechanical tube as it is known, is a mechanical seamless hollow
bar in heavy wall sections.
• The product has good machinability and weldability
 Sheet metal
• Sheet metal is used to make the collecting box.
• Material - Mild steel
• Size - 40*15cm
• Thickness - 3mm
• Quantity- 1

Frame
• Material: Mild steel
 Wire Brush
• A wire brush is a tool consisting of a brush whose bristles are made of wire, most often steel wire.
• The steel used is generally a medium- to high-carbon variety and very hard and springy.
• Other wire brushes feature bristles made from brass or stainless steel, depending on application.
• Wires in a wire brush can be held together by epoxy, staples, or other binding.