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  • Equipment Productivity

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    Sonya Karina Rahelani
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    The document discusses the productivity of equipment. It provides the productivity rate of an excavator, PC300SE-8M0, as 278.17 cubic meters per hour. It also calculates the productivity rate of two dump trucks, Hino 20 Ton, as 181.05 cubic meters per hour each. The match factor between the excavator and dump trucks is calculated as 1.53, indicating the dump trucks' productivity needs to be improved, possibly by increasing their speed to reduce differences in hauling and return times.

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    The document discusses the productivity of equipment. It provides the productivity rate of an excavator, PC300SE-8M0, as 278.17 cubic meters per hour. It also calculates the productivity rate of two dump trucks, Hino 20 Ton, as 181.05 cubic meters per hour each. The match factor between the excavator and dump trucks is calculated as 1.53, indicating the dump trucks' productivity needs to be improved, possibly by increasing their speed to reduce differences in hauling and return times.

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    60 views10 pages

    Equipment Productivity

    Uploaded by

    Sonya Karina Rahelani
    The document discusses the productivity of equipment. It provides the productivity rate of an excavator, PC300SE-8M0, as 278.17 cubic meters per hour. It also calculates the productivity rate of two dump trucks, Hino 20 Ton, as 181.05 cubic meters per hour each. The match factor between the excavator and dump trucks is calculated as 1.53, indicating the dump trucks' productivity needs to be improved, possibly by increasing their speed to reduce differences in hauling and return times.

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    © All Rights Reserved
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    of 10

    EQUIPMENT PRODUCTIVITY

    EQUIPMENT PRODUCTIVITY

    q1

    1. q = q1 x K
    = 1,2 x 1,2
    K = 1,2
    = 1,44 m3
    EQUIPMENT PRODUCTIVITY

    2. Cycle time (Cm) = 16 s

    3. Job Effeciency (E) = 0,83 = 83%

    Q = q x 3600/Cms x E
    = 1,44 x 3600/16 x 83%
    = 268,92 m3/Hour
    MATERIAL PROPERTIES
    Material WASTE TOP SOIL MU D Coal
    Insitu Density 2.21 1.83 1.76 1.30
    Swell Fa ctor 1.21 1.26 1.55 1.30
    Loose Fa ctor 1.83 1.45 1.14 1.00

    Q = 1,44 x 3600/16 x 83%


    Waste Material
    rippable material (% of OB Vol) 20%
    un-rippable ma teria l (% of OB Vol) 70%
    Mud - Removal (% of OB vol) 10%

    = 268,92 m3/Hour atau 268,92 lcm/hour


    YEARLY WORKIN HOU RS
    Day of work 360 days
    Shift per day 2 shift s
    Hours per shift 12 hours
    Scheduled hrs per year 8640 hours

    PA UA Eff WH
    Prod Equipments 90.3% 63.4% 4944
    N on- Prod Equipments 90.3% 63.4% 4944

    Jika produktivitas dipengaruhi swell factor


    Q = 268,92 lcm/hour : swell factor
    = 268,92 lcm/hour : 1,26
    = 213,42 bcm/hour

    Material Eq. Type q1 (m3) k Cms E Prod'ty

    Top Soil PC210-10M0 1,2 120% 16 83% 268,92 m3/hour


    LIST EQUIPMENT PRODUCTIVITY KOMATSU

    Material Eq. Type q1 (m3) k Cms E Prod'ty

    Top Soil PC195LC-8 0,9 120% 16 83% 201,69 m3/hour

    Top Soil PC200-10M0 CE 1 120% 16 83% 224,10 m3/hour

    Top Soil PC210-10M0 1,2 120% 16 83% 268,92 m3/hour

    Top Soil PC300SE-8M0 2,3 120% 20 83% 412,34 m3/hour

    Top Soil PC400LCSE-8 3,2 120% 21 83% 546,38 m3/hour


    Top Soil PC500LC-10R 3,8 120% 22 83% 619,33 m3/hour
    Overburden PC850-8R1 5 120% 23 83% 779,48 m3/hour
    Overburden PC1250SP-8 6,7 120% 25 83% 960,94 m3/hour
    Overburden PC2000-8 12 120% 27 83% 1593,60 m3/hour
    LIST EQUIPMENT PRODUCTIVITY DUMP TRUCKS

    Hauler Hino 20 ton • C1 =


    Q = C x 3600/Cmt x E x M • C1 =
    • C1 = 14,74 m3
    1. C = n x q1 x K
    • n = C1/(q1 x K)
    • n = = 10,23 ~ 11 kali

    = 11 x 1,2 x 120% = 15,84 m3


    EQUIPMENT PRODUCTIVITY
    1. Truck’s Cycle Time (Cmt) Dumping Time Spotting Time
    Distance (D) = 240 m, Lv = 15 km/hour, Ev = 20 km/hour
    Cmt = Lt + Ht + Dt + Rt + Sp
    • Lt = Cms x (n-1) + t1st dump
    = 16 x (11-1) + 5
    = 165 s Q = 15,84 x 3600/439 x
    2 DT = 2 x Q
    • Ht = 240/4,17 83%
    = 215,62 m3/hour
    = 107,81 m3/hour
    = 240/4,17
    = 58 s
    • Dt = 1,5 x 60 = 90 s
    • Rt = D/Ev
    = 240/5,56
    = 44 s
    • Sp= 0,3 x 60 =18 s

    Cmt= 229 + 58 + 90 + 44 +18


    = 375 s

    Ht Prod'ty Q 2DT
    Material Eq. Type Vs. C (m3) n. Bucket Lv Ev Lt (D/Lv) Dt (t1) Rt (D/Ev) Sp (t2) Ʃ t (Cmt) E (m3/hour) M (m3/hour)
    Top Soil Hino 20 ton Loader 15,84 11 4,17 5,56 165 58 90 44 18 375 120% 107,81 2 215,62
    EQUIPMENT PRODUCTIVITY ACTUAL TIME
    Material Eq. Type q1 (m3) k Cms E Prod'ty Swell Prod'ty
    Top Soil PC300SE-8M0 2,3 85% 21 83% 278,17 m3/hour 1,26 220,77 bcm/hour
    Prod'ty
    Material Eq. Type Vs. C (m3) n. Bucket Lv Ev Lt Ht (D/Lv) Dt (t1) Rt (D/Ev) Sp (t2) Ʃ t (Cmt) E Total
    (m3/hour)
    Top Soil Hino 20 ton Loader 15,3 15 4,17 5,56 58 157 135 125 46 521 0,83 87,75
    181,05
    Top Soil Hino 20 ton Loader 15,3 15 4,17 5,56 63 132 146 109 40 490 0,83 93,30

    Prouductivity • Match Factor =


    1 Excavator PC300SE-8M0 = 278,17 m3/hour • C1 = = 1,53
    2 Dumptruck Hino 20 Ton = 181,05 m3/hour MF > 1 maka perlu diperbaiki produktivitas alat angkut (Dumptruck
    pada Speed Dumptruck karena di lapangan terjadi perbedaan
    Hauling time dan Return time pada speed kedua Dumptruck tersebut
    dikarenakan ada waktu menunggu.
    Sources
    Sources
    List Unit Alat Berat by Arkato

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