rf5800h Series

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RF-5800H
SYSTEM INSTALLATION/
MAINTENANCE MANUAL
125-WATT COMMUNICATION
SYSTEM Tactical Radio Products
PUBLICATION NUMBER: 10515-0
FEBRUAR
Y 2001
Rev. A
•
•
• • •
•
•
WHAT IS NOT COVERED – We regret that we cannot be responsible for:

Defects or failures caused by buyer or user abuse or misuse.
Harris Corporation
1680 University Avenue
RF Communications Division
Rochester, NY 14610, U.S.A.
Customer Service
Defects or failures caused by unauthorized attempts to repairWHAT or alterWE theWILL

equipmentDO – If in your Harris Corporation, RF Communications Division equipment purchased from us for us
any way.
repair service performed by Harris under this limited warranty is warranted to be free United
from States
defects fails in normal use because of a defect in workmanship or materials
ONE within
YEAR one year from the date of s
WARRANTY
is
The equipment
edwarranty use
or equipment
for of the
Harris
the United
sales
will
inequipment or States
services,
repair must
please
or replace
when used the a Return
contact
defective
inobtain
combination Authorization
Customer
our equipment Number
or part
equipment not and pay for its
purchased FROM
return
Harris. HARRIS
to TO YOU
you, provided This warranty
the– repair is extended
or replacement to the original
is LIMITED buyer and applies to all Harris Co
sixtyperformance
days from date of repair. All terms and exclusions of this with
limited
Customerswarranty
WHAT
with YOU
apply
willMUST
repair
equipment DO – You
orfrom
replace
to thepurchased must
(at
for usenotify
our us promptly
option)
outside the of a
equipment
United defect
States or within
part
will without
be one charge
supplied from
yearwith to you,
date at shipment.
of our
information factory.
for the Assuming
If
returnthe product Harris
that was pu
t to us. Failure to obtainduea Return Authorization Number before shipment may result in a Communications Division equipment purchased and HARRIS employed for the service normally
CORPORATION intended,
(RF exc
Consequential damages incurred by a buyer or user from any
Customers ofcause
with
the whatsoever,
equipment
defective that
use thein complaint
the
including,
purchased
concursequipment or United
for but
use
part is
not
to in valid,
States,
limited
the
our and
we
factoryto
United is
will
in unable
States to correct
or
repairmust
Rochester, replace
obtain
NY, the
(at
a problem
Return
U.S.A., ourfor without
option) the having
equipment
Authorization
repair or theorequipment
Number,
replacement. part
properly
You must shipped
without chargetotoHarris:
prepay you at our
IMPLIED
rn of yourWARRANTIES
equipment.to aOF cause covered
FITNESS FOR
by Athis warranty.
PARTICULAR PURPOSE OR MERCHANTABILITY specifically
ARE excluded. COMMUNICATIONS DIVISION)
AKES NO OTHER
transportation, WARRANTIES
non-Harris BEYOND
repair or service THE
costs,EXPRESS
downtime WARRANTY
costs,
pack, insure, for
all transportation,
prepay
coststhe Repair
CONTAINED
substituting
ASshipping
insurance,
charges HEREIN.
equipment
dutyand or
andship ALL
loss
customs anticipated
the defective
of charges. equipment
We will pay or part
for return
to ourtofactory
you oforthe
to repaired/replaced
the Authorized
profits or revenue. equipment Center
Warranty Repair Center indicated by us. or factory.
or part, C.I.F. destination; you must pay any duty, taxes or customs charges.
Telephone: (716) 244-5830

Fax: 716-242-4755
http://www.harris.com
RF-5800H
TION RF COMMUNICATIONS
Information and descriptions
Copyright  contained
2001 herein are the property of Harris Corporation. Such information
125-WATT
ue Rochester, and
New descriptions may
York 14610-1887
By Harris copied or reproduced by any means, or disseminated or distributed without
not beCorporation
the express prior written permission
All Rights Reservedof Harris Corporation, RF Communications Division, 1680 University
Avenue, Rochester, New York 14610-1887.
16-242-4755. http://www.harris.com COMMUNICATI
ON
SYSTEM
PUBLICATION NUMBER: 1051
FEBRUARY 2001
Rev. A
ii
9
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RF-5800H 125-WATT COMMUNI
SfoirdpeuolsfeNfoerck you
for
rh .
other life–saving techniques, contact your Red Cross chapter for DO NOT attempt to perform the rescue breathing techniques provided
on this page, unless certified. Performance
WARNING of these techniques by
ith permission from an American Red Cross Poster. uncertified personnel could result in further injury or death to the victim.
When an Adult Stops Br
10 8 5 2
G Feel for pulse for anPhone
ambulance. 3 to 5 seconds.
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pulse, begin CPR.
1.5.1
2.4.1 1.5.2
1.1
2.4.2 2.2.1 1.5.3
1.2
2.5 2.2.1.1 1.5.4
2.5.1 INTRODUCTION . . . . . . 2.1 . . . . . . . . . . . . . . . . . . . . . .1.6 . . . . . . . . . . . . . . . . . . . . 1.3
. . .2.4
. 2.2.1.2 1.8 1.5 1.3.1
2.5.2 2.2.1.3 2.2 1.6.1
SAFETY 1.3.2
. . . . . . . . . . . . . . . .2.5.3 ........
. . . . . . . . . . . . . . . . . 2.2.1.4 1.6.2 Paragraph
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.3
2.5.4 2.2.1.5 1.6.3
MAINTENANCE 1.3.4
2.5.5 2.3 1.6.4
LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.5 .......... 1.4
. . . . . . . . . . . . . . .2.5.6
........................
Level I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.7 ....................
.....
.....................................
Level
........................................
II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
Level III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.......................
.....
Level IV . . . . . . CHAPTER. . . . . . . . . . 2. .–. .INSTALLATION ...................................
....................
.....
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHAPTER ... 1 – GENERAL INFORMATION
....................
.....
........................................
GENERAL SYSTEM
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RF-5800H 125-Watt Vehicular
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TABLE OF CONTENTS
RF-5800H 125-Watt Base Station
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........................................
RF-5800H 125-Watt Transit Case
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........................................
Related Equipment Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...
N......................................
GENERAL EQUIPMENT
DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.........................................
RF-5832H-
2-1
PA2-1 ....................................................... RF-5800H 125
tilation
RF-5051PS
2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COMMUNICA
.............. SYSTEM
..
. . .2-1
RF-382A (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
. . TABLE OF C
. . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
..... 1-1
.
. . .2-2
Unit2-2 Identification . . . . . . . . . . . . . . . . . . . . . . .1-12 . . . . . . . . . . . . . . . . . . . . . . .1-1 ..
........................... 1-1
.
. . .2-3 1-12
on Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications
2-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-12 ..
..
. . .2-3 1-12 1-2
ct 1-5 Page
LIST 1-12 1-2
. . .iii. . . . . . . . . . . . . . . . 2-3OF ITEMS REQUIRED BUT NOT
SUPPLIED . . . . . . . . . . . . . . . . . . . . . . 1-12 1-4
2-3
LIST OF 1-13 1-4
2-4
MANUFACTURERS . . . . . . . . . . . . . . . . . . . . 1-13 . . . . . . . . . . . . . . . . . . . . . 1-4
2-4
6.2
6.2.1
6.2.2
7.1 6.2.3 4.2.1 2.5.7
iv 6.2.4 4.2.2 4.1 2.6
7.2 6.5.1 6.1 5.1
6.2.5 4.2.3 4.2 2.6.1
7.3
6.3 4.2.3.1 2.6.2 Paragraph
6.3.1 4.2.3.2
6.3.2
..................
ION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4
6.4.1
....................................................
6.5
RF-5800H 125-WATT COMMUNICA
............................................. TABLE OF CONTENTS
OOTING
ES . .CHAPTER
. . . . . . . . . .7. –. .PARTS
. . . . . . .LIST
.......... CHAPTER 3 – OPERATION
....................................................
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn-On . . . . CHAPTER 5 – SCHEDULED CHAPTER 4 – FUNCTIONAL CHAPTER 2 – INSTALLATION – Continued
DESCRIPTION
.....................................
MAINTENANCE
SIGNAL
Antenna
PATHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.ting
. . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . . . . . . . . Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RF/Audio Signal
PREVENTIVE MAINTENANCE . . . . . . . . . . INSTALLATION ...........................
Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.ting
. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ...... .. .. .. .. .. .. .. .. .. .. .. . . . . . . . . . . . . . CHECKOUT . . . . . . . . . . . . . . . . . . . . . . . .TABLE . . . . . . .OF .......
. . .CONTENTS – Continue
Control
.................................................... Inspection and Pre-Power Up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .CHAPTER .........6 . . –. .TROUBLESHOOTING .
Power Distribution Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OOTING SUPPORT Initial Settings and Power
...
.......................... Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RF-5800H 125-Watt Vehicular
evice Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RF-5800H 125-Watt Base Station and Transit Case Systems . . . . . . . . . . . . .
ting Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OOTING
....................................
....................................................
ECT
ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
. . . . . . . . . . . . . . . . . . . . . . . . . 6-10 .........
. . . . . . . . . . . . . . . . . . 6-1 4-1
6-10 4-1
6-1 2-23
7-1 6-10 4-1
6-2 2-23
7-1 6-11 6-7 5-1 4-1 Page
6-2 2-23
7-4 6-11 4-1
6-2 2-23
6-11 4-2
6-3
6-11 4-2
6-6
1-4
4-2 1-5
4-3
1-6
6-1
6-2 2-4
7-7 2-8 1-7 1-1
7-1 2-5
4-1 2-10 1-2
7-2 2-11 2-6
7-8 2-9 1-8 1-3 Figure
7-3 Typical RF-5800H 125-Watt 2-7 Communication System
7-4 Maintenance Flow 2-1
7-5 Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-6 Relationship of Units in RF-5800H 125-Watt Vehicular 2-2 System
Typical Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
... 2-3
RF-5800H 125-Watt Vehicular System Family Tree
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .
Relationship of Units in RF-5800H 125-Watt Base Station System
wer Distribution Diagram . . . . . . . . . . . . . . . . . . . . . .Typical . . . . . .Configuration
. ..........................................
...
or Transmit Case System Power Distribution Diagram RF-5800H
. . . . . . 125-Watt Base Station System Family Tree
ing Process Used in this ...
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relationship of Units in the RF-5800H 125-Watt Transit Case System
... Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Code Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Typical .
. . . . . .Configuration ..........................................
RF-5800H 125-Watt . . . . Vehicular System Cable Interconnects . . . . . . . . . . . .
nsit Case Mount. Assembly .. . . .
RF-5800H 125-Watt Base Station System Installation LIST OF FIGURES
. 125-Watt
. . . . . . . .Power . Amplifier
. . . .RF-5800H . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. RF-5800H
. . . . . . . .125-Watt . . . . . . . . 125-Watt Transit Case System Family Tree Typical
Typical Base ConfigurationStation or . .Transit
. . . . . .Case
. . . . .System
. . . . . .Cable .......................
Interconnects. .. .. . . . . . . . . . . . . . . . Configuration . . . . . . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ower Supply
ssembly (10181-9821)
. . . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . . . . . . .
.... RF-5800H 125-Watt Transit Case System Installation
RF-5800H 125-Watt Communication RF-5800H
System RF/Audio 125-Wattand Vehicular System Installation and
Shock Mount Assembly . . . . . . . . . . . . . . . . . . . . . Maintenance ........ Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...
Shock Mount Assembly . . . . . . . . . . . . . . . . . . . . . RF-5800H-125 ........ Watt Base Station Installation and Maintenance
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SM Shock Mount .....
............................. RF-5800H-125 Watt Transit Case Installation and Maintenance 1-3 RF-5800H 125
5 Watt Base Station Mount Assembly Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COMMUNICA
..... SYSTEM
1-6 TABLE OF C
RF-5071VSM Shock Mount
4-3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
4-4
RF-5211VSM Shock Mount
4-5 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
6-1 RF-5211-01VSM 2-10
6-6 2-15Shock Mount
7-11 Dimensions
2-19 . . . . . . . . . . .2-11 ..................
7-10 7-5 2-22 1-9 Page
7-12 2-21
RF-5800H 125-Watt 2-12
Vehicular System Installation Typical
v 7-6 2-17
2-13
7-7 1-10
7-8
1-11
7-1 1-1
1-2 7-19
7-2 7-10
1-3 7-20
7-3 7-11
1-4 7-21 7-16
vi 7-4 7-12 7-9
5-1 Table 7-22 7-17
7-5 7-13 Figure
5-2 7-23 7-18
7-6 7-14
6-1 7-24
7-7 7-15
6-2 7-25
7-8
7-9
....................
. . . . . . . . . . . . . . . . . . . . 7-10
7-11
is
......................... RF-5800H 125-WATT COMMUNICA
........................................ TABLE OF CONTENTS
........................................
(10535-0760) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
hicular System ....
RF-5800H 125-Watt
.............. Sync/Async RS-232 DTE DataDC CablePower Cable Assembly
Assembly (10535-0770) (10181-9826-
..........
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
se Station System LRUs . . . . . . . . . . . . . . . . . . . . . 020) . . . . . . . . . . . . . . . . . . . . . . ....
Related Equipment Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Synchronous RS-232 DTE Data PA-R/T
CableCable Assembly Assembly(10535-0780)
(10535- . . . . . . . . .
... (10535-0702) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
nsit Case System LRUs . . . . . . . . . . . . . . . . . . . . . 0720) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools, Test Equipment, and ....
Asynchronous Data (PPP) Cable AC Assembly
Power Cable (10535- Assembly (10181-9831) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . ASCII Remote and PS Control Cable Assembly, Y (10535-0730) . . . . . . . .
unt Assembly Parts List (10181-5071) . . . . . . . . .0775) . . . . . . . . . . . LIST
. . . . .OF .
. TABLES LIST OF FIGURES – Continued
List of Manufacturers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Power Cable Assembly (10181-9833) PA-Coupler .RF
. . .Cable
. . . . .Assembly
. . . . . . . .(10181-9824)
......... .........................
... KG-84C Black Data Cable Assembly, Y (10535-
Kit Parts List (10181-9030) . . . . . . . . . . . . . . . . . .. .. . . .
Daily Preventive Maintenance Checks and Services . . . 0750) .........................
Speaker Power Cable Assembly (10535-0706)
PA-Coupler Control . . . Cable
. . . . . Assembly ......
. . . . . . . . (10181-
Weekly Preventive Maintenance Checks and Services . .ASCII . . . . .Remote
. . . . . . Control
. . . . . . Rear D-Connector Cable Assembly
unt Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . 9823) . . . . . . . . . . . . . . . . . . . . . .
Non-BIT Fault Symptoms/Run Time Fault
Speaker Cable Assembly (10535- KY-99A Audio/Black Data Cable Assembly (10535-0701) . . . . . . . . . . . . . . . . .
Codes . . . . . . . . . . . . . . . . . . . . . . . .
Kit Parts List (10372-0875- 0707) . . . . . . . . . . . . . . . . . . . RS-232
. . . . . . .Black .
. . . . .Data to Encryption Device Cable Assembly
RF-5800H 125-Watt Communication System Operator Initiated BIT
.... Ground Strap Cable Assembly (10400-
ply Assembly Parts List (10299-5051-03) . . . . . . .1136) . ............................
t Parts List (10181-

.......... 6-6
...................
(Purchased Separately) . . 6-7
6-10
(Purchased 6-10
7-29
............... 7-1
7-31 7-12
7-1 1-4
7-33 7-13
7-2 5-1 1-5 7-21
7-35 7-15
7-2 6-3 1-13 Page 7-25 Page
7-37 7-15
7-2 1-13 7-27
7-38 7-17
7-2 5-1
7-39 7-19
7-3
7-40
7-3
7-3
7-3
•
•
CHEMICAL
•
THERMAL NOTE 1. INTRODUCTION
EMR
2. PERSONNEL AND EQUIPMENT SAFETY
3. OPERATIONAL AND MAINTENANCE SAFETY GUIDELINES
that may produce a health hazard.
Basic safety precautions consider Allfactors

WARNING operators and
–involved
Used in protecting
maintenance
when personnel
orpersonnel
death to must injury
fromobserve
personnel andorthedeath.
damage Electrical,
following
to safety precautions
equipment is possibleduring
MECHANICAL
mechanical, – Mechanical
electromagnetic hazards
–
radiationUsed
(EMR),are
to created
alert when
material,
injuryheavy
personnel
or to a
chemical assemblies
condition
hazardsthatand
requires
are the mostemphasis
common types of
ritical to prevent injury to personnel. All other safety measures are useless if personnel
ELECTRICAL – Hazardous voltage and current levels may exist throughout the
maintenance of this equipment. Specific warnings and cautions are provided in the manual and
rbefore performing
after maintenance, Personnel
it.personnel must
must ensure perform
alwaysthat components
unsecured
allhazards
eachfound must
assigned
hand task
be in a
recautions and do not follow safety disciplines. Once aware in electronic
a hazard,
ofequipment. Contactequipment.
personnel
CAUTION
Safety The
– Usedfollowing
when are types
there
Warnings, of hazards
a possibility
isCautions, of may exist:
thatdamage
and Notes equipment
before
toSAFETY steps in the manual and
variousSUMMARY
serviced/maintained equipment removed
properly and
stored.replaced. Moving partsSummary.
(such as fan blades) and hot surfaces are appear
rected
personnel
from are
the aware of the hazard. The following
andbasic safety disciplines
with are
these hazards stressed:
could cause electrocution, electrical shock, burns, or injury due to
follows:
potential
– Burn hazards may exist in the equipmentmechanical hazards.
could cause
involuntarythatreflexes of thepersonal
body. injuries and/or
serious equipment damage. Internal surfaces of the
– Chemicals or materials used for servicing the equipment may present potentialequipment may be in excess of
hazards.
– Overexposure 65°C,
to electromagnetic the point at which
agents, such
Many chemicalradiation personnel
as cleaners
resulting could be burned.
and solvents,
from amplified radiomay Extreme caution
be toxic, volatile,should be used
frequencies
when working with any hot assemblies (for example,
or flammable. If used incorrectly, these agents can cause injury or death. power supply or power amplifier
assemblies). Physical injury or damage may result to personnel and/or equipment as a
result of a reflex action to a burn.
RF-5800
COMMU
SYSTE
SAFETY
vii
viii
1.
2.
GROUNDING
3.
for help.
CallShut off power.
KEEP AWAY FROM LIVE CIRCUITS RF-5800H 125-WATT COMMUNICA
DO NOT SERVICE EQUIPMENT ALONE SAFETY SUMMARY
Administer first aid if qualified.
c. Power to the equipment must be removed before a piece of equi

The next
nsure that all equipment andsection contains
assemblies general safety
are properly grounded not directly
when operating
f.precautions
Personnel should related
or servicing.
work with one specific
to hand procedures
whenever or equipment.
possible electrical current from
ve all safety regulations all times. Do
Theseatprecautions Some
h.not
are electrolytic
change
oriented components
toward capacitors
the or
maintenancecontain aluminum
technician. e. Personnel
oxide
However, tantalum.
orall must If
personnelreact
must when
connected
tosomeone
prevent is
incorrectly,
understand and being electrically
the capacitor shocked.
passingPerform the follow
Never
ower work on electrical
to equipment should beequipment unless
turned off g.another
before Lifting person
beginning through
cause
work vital
familiar
on organs
thewithItems of the
operation
weighing
equipment. body.
moreIn addition,
hazards
than personnel
Extreme
ofpounds care
must must
must never
used
be lifted work
bywhen alone. Someone
oradjusting
more people. must
or working be operating
ith
FFa high
POWER voltage
ANDsupply
apply on unless
these
GROUND will
required
precautions
CAPACITORS explode
during whencanpower
procedure.
by thethe many Under
phases Under
isinjury. nothe
applied. circumstances
Extreme should
Becare and
must
and maintenance bed. a 37
of person
used
the
thecome
when
equipment. directly
replacingThe
bein
and contact
two with
connecting
following the body
these unless the
onpower has equipmen
equipment
acitors that are
is potentially the maintenance
near. Whendangerous. technician is available
aided by
ofinoperation
the immediate
operators, ensure area
that to render
operators 70 emergency
V
are or current
aware of first aid,
sources if
innecessary.
excess of 25 A are covered with barriers. Barriers incl
ls may exist in circuits with power
precautions mustcontrols off, dueThe
becapacitors.
observed: to charges been removed.
terminals
capacitorretained must always
Whenbe immediate
connected removal of the
using the power
correct is not possible,
polarity: positive topersonnel must use a
the hazards. positive and negative to negative. about the hazard encountered upon barrier
non-conductive material to try to jolt or pry the body away from the point of shock. removal.
PROTECTIVE EYEWEAR
DO NOT BYPASS INTERLOCKS
HEED WARNINGS AND CAUTIONS
4. PROTECTION OF STATIC-SENSITIVE DEVICES
USE CARE HANDLING HEAVY EQUIPMENT
void contact between

c. Double checkPWB To
test circuits
equipment component
voltages and leads
protectorstatic-sensitive and synthetic
devices
polarities from
priordamage, the following
toclothing.
conducting precautions should be observed.
any tests.
Diode input-protection is provided on all CMOS devices. This protection not designed
isbypass to guard against
interlocks unnecessarily.
adverse If it is necessary to employ an interlo
a. Keep
b. Disconnect all static-sensitive
power devices
to insertion in personnel
Alltheir
or extraction of thesemust
protective wear
packaging
devices.
Specific protective
Thisuntil
warnings also
and eyewear
needed.
Do This
applies
cautions to when
PWBs
are servicing
packaging
provided
anyto or maintaining
isensure the safety equipment. Protective
and protection eyewear
personnel and equipment.
electrical
priorconditions such as electrostatic discharge. Never
Althoughattempt
most to lift large assemblies
static-sensitive
servicing, use devices
extreme or equipment
contain
care not without
protective
to come in knowing
contact
oftheir
with weight.
hazardous Use enough p
voltages.
.ldering
Avoid irons and
contact tools
with thethat are
leads
conductive properly
of the
and grounded.
device.
should The
provideUngrounded
component must
adequate soldering
should
be worn
always
protection at tips
all
forbe or
times
the
Be familiar tools
handled
when
device.
with carefully
andusing
Storing tools.
strictlyby
or transporting
follow all these
warnings and cautions on the equipment and in technical manuals.
containing suchcircuitry,
devices. several precautionary steps should be takenmechanical
to avoid thelifting
application
device of properly handle
to potentially the item without causing personal injury.
damaging
he devices.
eseends SOLDERING
or side opposite the GUNS
devicesleads. MUST NEVER
in conventional plasticBEcontainers
USED. could be destructive to the device.
voltages to the inputs of the device.
RF-5800
COMMU
SYSTE
SAFETY
ix
x
5. EXPLANATION
RF-5800H OF HAZARD
125-WATT SYMBOL
COMMUNICA
SAFETY SUMMARY
The symbol of a flame shows that a material can ignite and burn you.
The symbolTheof symbol

a personofwearing
drops ofgoggles
a liquidshows hand
onto athat theshows
material
thatwill material
the injure your ca
willeyes
The symbol of a skull and irritation
crossbones shows human
ofthat a material
skin oristissue.
poisonous or a danger to life.
The symbol of a human figure in a cloud shows that vapors of a material present danger to your
life or health.
125-WATT
COMMUNICATI
RF-5800H
ON
SYSTEM
RF-5800H 125-
COMMUNICATI
GENERAL INF
RF-5800H-MP
BASE STATION GENERAL INFORMATION
RF-5800H 125-Watt Communication System
RF-5832H-PA
TRANSIT CASE
5800H-125-V120A
•
•
•
•
• •
1.3.1 Level I
•
•
• 1.1 INTRODUCTION
Installation
Configuration
1.3 MAINTENANCE LEVELS 1.2 SAFETY PRECAUTIONS •
Equipment specifications
could result in injury or death.
Fault isolation and repair techniques
Required tools and test equipment
Functional descriptions at the system level
ions designs its products and systems to be supported by up to four maintenance levels.
aintenance level relies on a defined set of support documentation and equipment in order
CAUTION – Paragraph
All safety 2.2.1.1 – Inadequate
precautions necessaryor defective grounding
protection ofcould damage
personnel andthetheequipment.
equipment are cross-referenced here. The CHAPTER 1
e tasks. The tasks performed at each level grow in complexity
for theas fault isolation
The overall intent
is This of this
manual provides
manualthe is to help the maintainer
maintainer with all expedite
technical repair of the
information required a reasonable
unit into support Level
amoII
nd detection.
nent causing Fault isolation
the fault. WARNING is
This conceptnot usually
or
assists performed
CAUTION is
the maintainerat this
referenced level.
to An
the
by supplying paragraph
only the number where it is used in the manual, and a brief
CAUTION – Paragraph 2.2.1.3 – Inadequate or defective time,
grounding resulting
could damagein reduced
described thein downtime
Paragraph
equipment. and increased system availability. Detailed information that will be
1.3.2.
ts Maintenance
als Level
required for that WARNINGfor repair.
IIsubject
maintenance phrase
–level.indicating
Paragraph the –content
These2.2.1.1
levels Inadequate
may be is provided.
or defective
combined recommended
grounding
Itsustain
tothe ismaintainer that these
any ispresents items
personnel behazard their entirety
inthat GENERAL
provided a in the following
read areas:
ance philosophy. The before
four performing
maintenance the
levels referenced
are describedprocedure.
in References
Paragraphs 1.3.1 are as
throughfollows: INFORMATION
CAUTION – Paragraph 2.2.1.4 – Inadequate or defective grounding could damage the equipment.
RF-5800H 125
COMMUNICA
GENERAL IN
1-1
1-2
1.3.4 Level IV 1.3.3 Level III1.3.2 Level II

GENERAL INFORMATION
The faulty SRU orThe faulty

module is unit is serviced
returned at a facility
to Harris/RF that has support
Communications equipment
for repair. available,
If Level typically a hot test bed rad
IV maintenance
The suspected The maintenance
unit is insertedtechnician
into the repairs
test the radio
radiosystem
system by
toutilizing
isolate a Systemassembly m
(Level II)usi
capabilities are available on-site, faulty
the maintenance technician can
hotidentifybedthe faulty component on the
the faulty
SRU using
faulty unit (for example, receiver-transmitter, power amplifier, antenna coupler, etc.).
a Depot MaintenanceMaintenance
(Level IV)(Level
manual manual.
III)that outlinesThethefaulty SRU or
electronic module is replaced
maintenance techniqueswith
anda spare and passed to Mai
test fixtures
necessary to repairLevel IV.
the SRU. with a spare and sent to Maintenance Level III.
LEVEL IV LEVEL III LEVEL II LEVEL I
DEFECTIV
E
UNIT
TECHNICIAN NO
DEFECTIVE TECHNICIAN TECHNICIAN SYSTEM NORMAL
REPAIRS REPLACES REPLACES UNIT START
MODULE OPERATIONAL OPERATION
MODULE MODULE OR CABLE
REPAIRE
D
UNIT
1-2. Maintenance Flow Chart

YES
NO NO YES NO
UNIT/MODULE SYSTE
OPERATIONAL UNIT
OPERATIONAL
M
OPER
ATION
AL
YES
RF-5800H 125
YES COMMUNICA
GENERAL IN
5800H-027
REPAIRED
SYSTEM
REPAIRED REPAIRED
MODULE UNIT
1-3
1-4
1.4 WARRANTY
1.5 GENERAL SYSTEM DESCRIPTION

1.5.1 RF-5800H 125-Watt Vehicular System GENERAL INFORMATION
1.5.3 RF-5800H 125-Watt
1.5.2 Transit
RF-5800H 125-Watt System
Case Base Station System
Description
Figure 1-3 shows the relationship of the units contained in the RF-5800H 125-Watt 125-WattVehicular
VehicularSystem and Figure
s the relationship of the1-4 units contained
is the family in
tree. typical
theThis configuration
system contains anofRF-5832H-PA
the RF-5800H 125-Watt
125-Watt Power System
Amplifier (herein after referred to
stem. Figure
Figure 1-5 1-8 is the
shows as
thefamily tree. This
RF-5832H-PA),
relationship system
of the units consists
interconnect cables,
containedofina transit
theground
RF-5800H
Table containing
casestrap, and two
1-1125-Watt
identifiesBaseHarris
anshock
the Corporation
mounts.
Station
RF-5800H The
System. guarantees
RF-5211VSM
Figure
125-Watt that
Vehicular
Communication equipment
if theSystem fails from normal
Shock configurations. use within
Paragraphs 1.5.1 one
througye
For information on
shipment 125-Watt
how
due to a Base
process
defect a
in claim under
workmanship this warranty,
or and
materials, on
Harris what
will is not
repair covered
or by
replace this
the e
RF-5051PS,
, an1-6 is the family
andtree. Mount
a shock
Thismount(herein
system for after
contains referred
the RF-5832H-PA.to as RF-5211VSM)
A mounting
an RF-5832H-PA, is used
tray
RF-5051PS
an 1.5.3 for an
describes with
Power RF-5800H-MP
RF-5800H-MP
Supply
thethe (herein
configuration.
Table 1-1. Manpack
after referred
RF-5800H
Station System Radio (herein
125-Watt after
Configurations
speaker separate
in referred to transit
RF-5800H-MP) RF-5800H-MP
and the RF-5071VSM RF-382A to the
Vehicular warranty
ordered
Shock information
Repairs made
Mount (hereinprinted
by Harris on the inside
the equipment
aftertoreferred front cover of this manual.
to as under this warranty are warranted to be free fr
to as RF-5051PS),
are mounted and a an externalas speaker.
case.The
TheRF-5800H-MP andandRF-382A are
areordered separately.
workmanship
RF-5071VSM) is used with the RF-5832H-PA. The RF-5800H-MP and the optional RF-382A Automatic 125-Watt
for 60 Transit
days from the date of repair.
Case System
Antenna Coupler (herein after referred to as RF-382A) are ordered separately.
1.5.4 Related Equipment Manuals
10515-0117-4200
10515-0071-4100
10515-0008-4300
10515-0117-4300
Part Number
10515-0164-4300
10515-0124-4300
Table 1-2 identifies the manuals that may be necessary to configure and maintain
Communication System in its various configurations.
Table
RF-5800H 1-2. Related
Operations Equipment Manuals
Manual
RF-382, CU-2397 Antenna Coupler Intermediate

RF-5800H-MP Intermediate Maintenance Manual
Maintenance
RF-5056PS 12/24 V DC/DC Power Converter
Manual Supplement
RF-5832H-PA 125-Watt Power Amplifier Intermediate
RF-5845-PP Pre/Postselector
Maintenance Manual Maintenance
IntermediateManual Description
Manual
RF-5800H 125
COMMUNICA
GENERAL IN
1-5
1-6

GENERAL INFORMATION
RF-5211VSM
VEHICULAR
SHOCK RF-5800H-MP
MOUNT MANPACK
RADIO
Figure 1-3. Relationship of Units in RF-5800H

125-Watt Vehicular System
Typical Configuration
J8 PA CONTROL
J11
RF OUT
J9 CPLR CONTROL
RF-5071VSM
VEHICULAR GND RF-5832H-PA 125-WATT
SHOCK POWER AMPLIFIER
MOUNT
J10 D.C. POWER
J12
RF IN
CB1
5800H-125-VEH6
COMMUNICATION
SYSTEM
10515-0124-4200
RF-5800H-125W
INSTALLATION
MANUAL
RF-5832H-PA
RF-5832H-PA001
POWER AMPLIFIER
125-WATT
CABLE ASSY
GROUND
7147-1167-3
STRAP
Figure 1-4. RF-5800H 125-Watt Vehicular

CABLE RF-5211VSM
RF-5211VSM
SHOCK MOUNT
System Family Tree ASSY,
10181-9821-020
(RF)
Typical Configuration RT-PA VEHICULAR
RF-5800H-V004
ADAPTER
125-WATT
CABLE
10181-9826-020
DC POWER
ASSY,
RF-5071VSM
RF-5271VSM
SHOCK MOUNT
RF-5800H 125
COMMUNICA
CABLE GENERAL IN
ASSY,
10535-0720-A020
CONTROL
PA-R/T
5800H–125–121
1-7
1-8
RF-5051PS RF-5800H-MP
SEPARATELY)
POWER SUPPLY MANPACK RADIO
(ORDERED

GENERAL INFORMATION
RF-5832H-PA
POWER AMPLIFIER
SPEAKER
(10181-5180-01)
Figure 1-5. Relationship of Units in RF-5800H 125-

Watt Base Station System
BASE STATION
MOUNT
(10558-2000-02)
5800H-125-122
RF-5832H-PA
RF-5832H-PA001
FALCON II
125W PA
CABLE
ASSY
SPEAKER
AUDIO
10535-0707-A003 10535-0706-A015 SPEAKER,

VEHICULAR
10181-5180-01
GROUND MOUNTED
10400-1136-A06
CABLE ASSY CABLE ASSY
STRAP SPEAKER
POWER
GROUND CABLE RF-5051PS-125

10400-1136-A006
Figure 1-6. RF-5800H 125-Watt Base Station
CABLE ASSY 10299-5051-03
POWER SUPPLY
STRAP ASSY,
10181-9821-015
(RF) 125-WATT
System Family Tree RT-PA
Typical Configuration BASE STATION
RF-5800H-B004
SYSTEM
125-WATT
CABLE ASSY,
10181-9831-009 CABLE
AC POWER 10181-9833-004
DC POWER BASE
ASSY,
10558-2000-02
STATION
MOUNT
RF-5800H 125
COMMUNICA
10535-0720-A015
CONTROL
CABLE
PA-R/T ASSY, GENERAL IN
RF-5800H-125-W
COMMUNICATIONS
10515-0124-4200
SYSTEM
INSTALLATION
5800H–125–123 MANUAL
1-9
1-10
PS/PA TRANSIT CASE R/T TRANSIT CASE

GENERAL INFORMATION
RF-5051PS LOUDSPEAKER
AC IN RF-5800H-MP (10181-5180-01)
POWER SUPPLY 187–300 VAC
95–150 VAC
47–440 Hz OFF
J17 MANPACK RADIO
SEPARATELY)
GND ON
(ORDERED
J15 + 0
– VOL
+28 VDC O
J16 PS7
TT
UPV8G
MW
X
C 1AA BL LC D2LTE FM O3GDHEI C L

9YZ?ENT
Figure 1-7. Relationship of Units in the RF-5800H R
S4JQK LZ ME5 RN OO P6QR
+
– NET
125-Watt Transit Case System
P.A.
J11 CONTROL
RF OUT J8
GND
CPLR CONTROL J10
J9
D.C.
POWER
J12
RF IN
CB1
RF-5832H-PA
POWER AMPLIFIER
5800H–125–124
RF-5832H-PA
RF-5832H-PA001
FALCON II
125W PA
CABLE
ASSY
SPEAKER
AUDIO
10535-0707-A003 10535-0706-A015 SPEAKER,

VEHICULAR
10181-5180-01
MOUNTED
GROUND CABLE ASSY
10400-1136-A06
CABLE ASSY SPEAKER
STRAP POWER
GROUND CABLE RF-5051PS-125

10400-1136-A006
CABLE ASSY ASSY, POWER SUPPLY
10299-5051-03
t Transit Case System Family Tree Typical 10181-9821-015
Configuration (RF) 125-WATT
STRAP
RT-PA
TRANSIT CASE
RF-5800H-TM004
SYSTEM
125-WATT
CABLE ASSY,
10181-9831-009 CABLE
AC POWER DC POWER
10181-9833-004
ASSY, TRANSIT
R/T ASSEMBLY
11040-1100-01
CASE,
RF-5800H 125
COMMUNICA
10535-0720-A015
CONTROL
CABLE
PA-R/T ASSY, GENERAL IN
COMMUNICATIONS
SYSTEM INSTALLATION
10515-0124-4200
RF-5800H-125-W TRANSIT
10400-0561-01
PA/PS ASSEMBLY
MANUAL CASE,
5800H–125–125
1-11
•
•
1-12
•
•
1.6.2 RF-5051PS
•
1.6.4 Unit Identification
1.6.3 RF-382A (Optional)
•
The RF-5832H-PA has the following features:
1.6 GENERAL EQUIPMENT
GENERAL DESCRIPTIO
INFORMATION
Frequency range of 1.6 MHz to 29.9999 MHz
The units are identified by tags with the model (part) number and
Integral power number.
serialsupply, control circuits, and harmonic filters
1.6.5 Specifications
Power supply overload protection for the RF-5800H-MP
Operational
Power output monitored
status range via
watts
the PEP/average
control cabletoto125 RF-5800H-MP
the watts a 50
-5832H-PA specifications,
The RF-382A refer Table
to500 WattA-1. For RF-5051PS
PEP/250 watt specifications,
average fast tune automatic Table
antenna
refer to The The
A-2.
of 10following
For
coupler. This paragraphs
unit describe
automatically thePEP/average
units that make
intoup theohm
RF-5800H
load 125-Watt
is aThe RF-5051PS provides 24 Vdc at 30 amperes from 90 Va RF-5832H-PA
c to 300 Vac,responds control
47 Hz toto400 inputs from
Hz sources. the RF-5800H-MP and is operator transp
It is typically
A specifications, refer to
matches theTable
output A-3. RF-5832H-PA to a wide of whip, dipole,
Automatic either
andalong-wire
control separate
from
1.6.1the antennas
antenna over
coupler
RF-5800H-MP
RF-5832H-PA the
such the RF-382A a 50-ohm broadband antenna.
usedof for
the fixed station operation of range
RF-5800H 125-Watt Transceiver Systems. The RF-5051PS
fullas can be mounted or in
operating range of the system.
an RF-5071VSM. After an initial tuning cycle, the tune time of the RF-382A is 25 milliseconds. The
initial tune cycle time is typically less than one second.
55719
1.8 LIST OF MANUFACTURERS
96508 1-4
Table14304
CAGE provides
Code a list of manufacturers.
Wrench, Rachet, 3/8-Inch Drive
89536 Socket Set, 3/8-Inch Drive
Screwdriver, Cross-Tip, #2, 12-Inch
1.7 LIST OF ITEMS
BladeREQUIRED BUT NOT SUP
Screwdriver, Flat-Tip, 4-Inch Blade
Multimeter, Digital
Description
Apex, NC 27502-0000 Snap-On Tools

P.O. Box 9090 RF Communications Division Table 1-
Cooper Industries, 2801 80th
Incorporated Street
Everrett, WA 98206-9090
Fluke Mfr 1680 University
Co., Incorporated Avenue 3.
Cooper ToolsJohn
Division Kenosha, WI 53141-1440
Lufkin Road6920 Seaway Blvd. Rochester, NY 14610-2842
Table 1-3 lists the tools and materials required for installing, and Require
removing and repla
number and CAGE Code information is also provided. d Tools,
Table 1-4. List of Manufacturers Test
Manufacturer Name and Address Equipm
ent, and
Harris Corporation Material
s
F830 CAGE
214FSY
87 Part Number
SDDP122
RF-5800H 125
R144 COMMUNICA
GENERAL IN
55719
55719
55719 Code
96508
89536
1-13
1-14

GENERAL INFORMATION
This page intentionally left blank.

• •
• •
• •
• •
2.2.1.1 Grounding 2.1 INTRODUCTION
2.2.1 General Guidelines • 2.2 SITE INFORMATION •
This chapter describes the following:
Clearance of cable connections Tools and materials required – Paragraph 2.3

Stable surface to mount equipment Site information – Paragraph 2.2
Unpacking and repacking – Paragraph 2.4
Availability of power source, earth ground, antenna, etc.

Equipment installation – Paragraph 2.5
Ease of operation, maintenance, or removal and replacement

Installation checkout – Paragraph 2.6
Ventilation
The information contained in the following Theparagraphs

information provides
containedgeneral site guidelines.
here provides generalBefore choosing
guidelines a
for setting up the RF-5800H 125-Watt CHAPTER 2
adequate
raphs or defective
suggest grounding
grounding presents
guidelines that a personnel
should be followed
hazardwhen performing Vehicular, Base
location,
grounding become
could familiar
damage with the dimensions of the equipment and mounting brackets, and make sure there
the equipment. Communication System. In general, select a ventilated, well-lit location. is Avoid placing the system in a congested
at
ivecould result in
se installations. injury or death.
plenty of room for maintenance when thearea, radio
orsystem is installed.
where there is excessive noise. The following are general site considerations:
CAUTION WARNING INSTALLATION
RF-58
WATT
COMM
N SYS
INSTA
2-1
•
2-2
• •
RF-5800H 125-WATT COMMUNICAT

2.2.1.2 Vehicular Configuration Groundin
2.2.1.4 Transit Case Configuration Grounding 2.2.1.3 Base Station Configuration Grounding INSTALLATION
The following are general guidelines for vehicular ground
eiver ground terminal must be connected to a grounded pipe (such as a cold water pipe), preferably All ground straps should be as short as possible (ideally less than 12 inches
pipe enters the ground, or a Any
steel or artificial
copper rodground
drivensystem
six to must
ten also
feet into connected
bethe soil. In to the
situations where
ective grounding could damageprimarythe equipment.
power Inadequate
to prevent defective grounding
orgeneration andcould
high damage the equipment.
able
in ground below the surface
is far connections, as voltage as desert or source
(suchdifferentials mountainous
Do not terrain),
daisy-chain may of
it ground beRFI
necessary
connections, create
to as an This
voltage system is grounded by connecting power ground return
differentials
voltage electromagnetic fields around the
Never equipment.
ground to trim or hinged panels (door, etc.) or to surfaces NOTE
which can be removed from the
round system by burying steel or copper plates six to
distances. develop inches
tenGround over below
cables
long the transceiver
should
Paint,
distances. be
grease, location.
fabricated
rust, from
etc.Inmust directly
tinned,
all be tohood,
braided
removed the
so power
copper
onlyof source
the
bare ground
correct
metal is to maximize
length.
visible Ground isnoise immunity.
provided
at grounding points. Use the chassi
CAUTION CAUTION
chassis (dashboard,
e grounds must be connected to both the transceiver and the antenna coupler using at least No. 8 copper CAUTION
seats, etc.).
via vehicle shockframe mountorground
a weldedstrap.
steel body panel for the grounding point.
tly from the ground point.
2.4.2 Repacking
2.2.1.5 Environmental
2.4 UNPACKING AND REPACKING
Perform the following procedure to repack the equipment:

Perform the following procedure to unpack the equipment:
The RF-5832H-PA
The following paragraphs describe how to unpack will
and function normally
repack the radio system environments listed in Table A-1.
in the units.
ing tape (or straps) to seal the box after closing.
2.4.1 Unpacking 2.3 TOOLS AND MATERIALS REQUIRED
The transceiver ground terminal must be connected to a grounded pipe (such as a cold water pipe), prefera
where the pipe enters the ground, or a steel Anyor artificial
copper rod ground
drivensystem
six to must
ten feet
alsointo connected
be the soil. In to the
situations w
terial
er if
removing
b. Use it was retained.
thea. Inspect
equipment If not,
the Equipment
use foam
exterior
from the of
box,
boxed the is packed
packing
A
box
check for
the
equipment in
material
typicalsignscorrugated
contentsto
of fill
installation
damagethe
against boxes.
space
requires
during
thethe A two-piece
wrenches,
shipment.
packing
water
general location slip to
table foam
hammer,
Note
see
is far enclosure
punch,
any
that problems
the
below the protects
pliers,
and
surface
where the installation is to be powerprimary
the
report
(such drill,
them
as power
equipment
and
desert or source
against
drill bits to
in
mountainousprevent
corrosion
addition generation
to the
terrain), ittools
may of
be RFI and
necessaryhigh
to crea
f it was retained.
normalIfcare
not, to
usemove
a boxthe
that allows three inches
into of
theclearance on all sides voltage electromagnetic around
Surround
ent is the entire
complete.
performed. to theunit
proper
Report
Certain three
withauthority.
discrepancies
boxes, rough
andinches
depending handling.
of foam
listed
external
toAnHarris/RF
on systemin The
packing
Table
stickerboxes
material.
1-3.
on theand
Communications’
configuration, packing
shipping
may materials
customer provides
artificial
be box service
heavy.ground should
additional
department
system
Exercise beby
care retained
instructions
burying
when in steel
movingcase or equipment
thecopper shipped
platesissix again.
to tenfields
inches belowthe theequipment.
transceiver location. I
16-244-5830). concerning inspection
boxed assemblies to and from locations. of the package. cases, these grounds must be connected to the transceiver, the power CAUTION
supply, the power amplifier, and the
coupler using at least No. 8 copper cable directly from the ground point.
RF-58
WATT
COMM
N SYS
INSTA
2-3
•
•
•
2-4 •
•
•
•
Hex Nut • Hex Bolt
Lockwasher
Shock mount bottom plate
• 2.5.3 Vehicular Shock Mounts 2.5 EQUIPMENT INSTALLATION
Vehicle body
2.5.1
Lockwasher Power
INSTALLATION
Require
2.5.2 Access Clearance and Ventilation Requirements ments
NOTE
Ventilation clearance of at least 1.5 inches (3.81 cm) behind the system.
he four hole locations on the RF-5071VSM, attach to the vehicle in the following arrangement:
When adequate space is provided
See Figures
Clearance as
The
front described
2-1,
of2-2,
required
the and above,
2-3
system for
voltage
for special
RF-5800H 125-Watt
for theventilation
RF-5800H
maintenance requirements
The
125-Watt
personnel of following
Communication are not necessary.
paragraphs
System
Communication
least inches describe
installation
System
cm). is the
andpower
maintenance
90requirements and ancillary
single phase items
Figures 2-4 and 2-6 for the vehicular shock
in mount The
dimensions. RF-5800H
Refer 125-Watt
to Table 7-5 for Communication
a list attaching
ofatUse of 41System
power is(104
cablesdesigned
less to between
than operate
10 AWG as – 300aVac,
oreither
that arebase station
greater transit casekit requi
clearances. Consider the following
for the RF-5800H
station access
125-Watt clearance
Base and
Station
RF-5051PS radio
and system.
ventilation
Transit Cabling,
requirements
Case
vehicular Systems,switch
when
or settings,
+22.5 Vdc unit
possible:to removal
+30.0 Vdcand
Vdc vehicular installation
(negative
thanorprocedures,
ground) system,clearan
dware included in the RF-5071VSM ancillary kit and Table 7-7 for awith
list the
of attaching hardware
or as a20included insystem
feet long the
will result
fromina standard
significant
28voltage drops. battery-alternator
Ventilation clearance
for theofRF-5800H
at least 3.0125-Watt
typical inches Vehicular
7.62
of military cm) above
vehicles requirements,
System.
(perthe and mounting information is also included.
Maximum power consumption is 1010 watts at full load. Refer to
system.
MIL-STD-1275). For installation information re
5211VSM ancillary kit. 12/24 V DC/DC Power Converter or RF-382A refer to their applicable manuals listed in
Chapter 7 for pinouts of power cables.
•
•
•
•
Hex Nut • Hex Bolt
Lockwasher
Shock mount bottom plate
•
2.5.4 Jumper/DIP Switch SettingsVehicle body
Flatwasher
2.5.5 Unit Removal and Installation Procedures
See Figures 2-7, 2-8, and 2-9 for RF-5800H 125-Watt Communication System installation diagram.
Add a ground strap at one of the four locations between the lockwasher and th
2.5.6 System are no jumper/DIP
There Cabling Interconnect settings required when installing the RF-5800H 125-Watt Communication
switchInformation
See Figures 2-10 and 2-11 for RF-5800H 125-Watt Communication System cabling
betweeninterconnect diagrams.
the flatwasher and the shock mount bottom plate or at the
System. Add a ground strap at one of the four locationsFor the four hole locations to the vehicle in the f
ground stud located near the rear of the shock mount bottom plate. Refer to onthe
theRF-5211VSM
RF-5211VSM,outline
attachand
installation drawing, Part Number (10372-0876) included with the shock mount for additional information.
RF-58
WATT
COMM
N SYS
INSTA
2-5
2-6

INSTALLATION

3 IN 3 IN
14 IN
17.7 IN
3 IN
att Base Station Installation and Maintenance Clearances
RF-58
WATT
COMM
N SYS
20.7 IN
INSTA
5800H-125-126A
1.5 IN
2-9
2-10
3 IN 15 IN 15 IN 3 IN

INSTALLATION
22.5 IN
3 IN
25 Watt Transit Case Installation and Maintenance Clearances
18.75 IN
3 IN
7.75 IN
0.75 IN
6.25 IN
5071VSM Shock Mount Dimensions
10.75 IN 12.25 IN
0.75 IN
RF-58
WATT
COMM
N SYS
2 IN INSTA
5800H-125VEH8
2-11
2-12
10.75 IN
INSTALLATION
3.94 IN
-5211VSM Shock Mount Dimensions
3.41 IN 8.75 IN
4.75 IN 2 IN 5.25 IN
5800H-125VEH9
10.75 IN
4 IN
211-01VSM Shock Mount Dimensions
3.5 IN 8.75 IN
RF-58
WATT
4.75 IN 2 IN 5.25 IN COMM
N SYS
INSTA
RF-5800H-507
2-13
2-14

INSTALLATION

HANDSET
(H-250/U)
(10075-1399)
PA-COUPLER
NOTE: ENSURE THAT THE
VEHICULAR SHOCK MOUNTS ARE ANTENNA COUPLER
RF-382A
COAXIAL CABLE
GROUNDED PER INSTRUCTIONS
(10181-9825
GIVEN IN PARAGRAPH 2.5.3. OR 10181-9824)
CONTROL CABLE RF-5800H-MP

R/T-PA MANPACK RADIO
(10535-0720)
PA-COUPLER
CONTROL CABLE
(10181-9823)
25-Watt Vehicular System Cable Interconnects
TO
GROUN POWER AMPLIFIER
RF-5832H-PA
RF-5832H-PA D
BATTERY RF CABLE ASSY
DC POWER R/T-PA
ALTERNATOR (10181-9821) RF-58
CABLE
POWER SYSTEM
(10181-9826) WATT
COMM
N SYS
INSTA
5800H-125 VEH01
2-21
2-22
TO
POWER
AC
SPEAKER POWER
AC POWER CABLE ASSY
CABLE (10535-0706)
(10181-9831) RF-5832H-PA
POWER R/T – PA
AMPLIFIER CONTROL SPEAKER
(10181-5180-01)
CABLE
(10535-0720) INSTALLATION
RF-5800H-MP
OFF
ON MANPACK
SPEAKER
RADIOCABLE
J17
ASSEMBLY
(10535-0707)
TO GND
GROUN RF-5051PS-125
D POWER SUPPLY
P.A. CONTROL
J11
J15
+28VDC RF OUT J8
J16
TO
GROUN GND
STEM
BaseFROM THE GROUNDING
Station or TransitSTUD
CasePROVIDED
System THE TOP
ATCable OF THE BASE STATION
Interconnects D MOUNT. J9
CPLR CONTROL D.C. POWER
J12
RF IN TO HANDSET
(10075-1399)
CB1 GROUN (H-250/U)
D
INTERCONNECT J10
CABLE
PA DC POWER
(10181-9833)
COAX CABLE
R/T-PA
(10181-9821)
PA TO COUPLER
(10181-9825 OR
CABLE RF COAX
10181-9824) RF-382A
ANTENNA
COUPLER
CONTROL
5800H-125-130 CABLE
PA TO COUPLER
(10181-9823)
•
•
• •
• •
•
• 2.5.7 Antenna Considerations
2.6 INSTALLATION CHECKOUT
2.6.2 Initial Settings and Power Up
RF-5051PS to the ON position.
installation
b. On the RF-5800H-MP, of the power cable is correct.
set the 2.6.1 Inspection and Pre-Power Up Procedures
function switch to the PT
position.
c. On the RF-5800H-MP, press
the OPT pushbutton.
All connectors are attached and associated hardware is secure.
d. If necessary, press the number of should
is in place,
Antennaleft/right System
correctly connected, connected
units areand protected toagainst Apreferably
ground,accidental atfactors
a single
contact. point.be considered before erecting an antenna. Radio signals are abso
form the following procedure to power uparrow
the pushbuttons
RF-5800H-MP to and RF-5832H-PA and nearby BIT:
executeobstructions such as hills, buildings, and these if possible, e
ode, the RF-5800H-MP cannot receive
select
Area the TEST
cooling
or isfield.
adequate Installation
for removing heat checkout
that may has three
develop phases.
during Paragraph
equipment 2.6.1trees,
operation.is a pre-power up check
powertolines.
makeAvoid
sure the system is
Ground the
Whenwires RF-5800H 125-Watt
connected
are installed between
correctly, are
the in a
Communication
radio direct
systemline
Systemwith
units is the RF signal
installed
and a known and path.
all
good Signal
connector
ground. strength
cables is
are usually
attached,greatest
verify from
all support items are available. Paragraph 6.2.2 covers the radio system’s power up the top of
stem is vehicular, skip this step and proceed directlythat
to the b. Turn the
stepfollowing power
items are switches
andofthat
terrain,
completed: theor over water. Mountainous or hilly terrain may present unpredictable transmission o
NOTE and preliminary
Power source is of adequate capability and adequately protectedSome tests. radio system’s
for theantennas load,
are more directional
and thatthan others, and must be correctly oriented for maximu
Companion equipment, such as the RF-382A, or remote
Ensure control,
all hardware are in operational readiness
is tightened. condition.
earth ground connection and radial grounding system improves antenna performance and pr
and personnel from lightning and electrical shock.
RF-58
WATT
COMM
N SYS
INSTA
2-23
2-24
e. Press the ENT pushbutton.

INSTALLATION
f. If necessary, press the left/right arrow pushbuttons to select the AL

g. Press the ENT pushbutton.
h. If the unit passes BIT, place in service. If a BIT code is displayed refer to the followin
If a run-time
If thefault If the
RF-5800H-MP displays no
cannot RF-5800H-MP
be generated displays
anderror a fault code
messages,
the RF-5800H try
125-Watt LCD
toonoperate theafter completing
RF-5800H
theCommunication the
125-Watt
System test, record t
Communicatio
is BIT
still not
operatingSystem
properly, code
in an and
attempt
refer proceed to
to thetonon-BIT Paragraph 6.2.4,
generatetroubleshooting BIT Troubleshooting.
If a run-time
a run-time fault.procedures fault is generated,
in Paragraph 6.2.3. refer to the non-BIT
troubleshooting procedures in Paragraph 6.2.3.
There are no special operating procedures at Level II maintenance. Refer to Paragraph 6.2
operational check. For normal operation, refer to the RF-5800H-MP Operations Manual li
CHAPTER 3
OPERATION
RF-
WA
CO
IO
OP
3-1
3-2

OPERATION

•
•
•
4.2.2 Control Path 4.2 SIGNAL PATHS 4.1 INTRODUCTION
4.2.1 RF/Audio Signal Path RF/Audio Signal Path
4.2.3 Power Distribution Path Power Distribution
Control Path
See Figure 4-1. The RF/Audio signal path begins at the handset connected to J1 on the RF-5800H-MP. The
RF-5800H-MP converts the analog audio appearing For
at more detailed
into information,
The
RF.This RF output
chapter refer
from
covers thethethe
RF-5800H-MP
tofunctional III
Level description
at J7 of
is the RF-5800HCHAPTER 4
125-Watt Communication Syste
ntrol signals
external from
loudspeaker RF-5800H-MP
the (optional are routed
vehicular from
system) via
J6The the R/T-PA
contains
description
an
J1Control
integrated
each Cable
signal
audio amplifier
type is further
and volume
divided to the signal path. Each signal type is
ribe the
When power
an distribution
routed
external via
speakerof
theis the
for RF-5800H
R/T-PA
used, Coaxial
theaudio is 125-Watt
Cable
also routedCommunication
Assembly
via the to RF-5800H-MP
J12
data ofSystem.
of the
connector on and
the RF-5832H-PA
RF-5832H-PA.
Chapter The
RF-5800H-MP RF
for BIT and Intermediate
signal
to an is eachMaintenance
asamplified
external LRUtorelates
125
system troubleshooting information. The major function level description
the RF-5832H-PA.
rol. The amplifier Coupler
and control
speaker capable
signalsofare
.5 sent
wattsfrom
minimum.
notJ9present RF-5832H-PA
on the on every to J2 on
LRU, which
6 the
will be NOTE
apparent in the following paragraphs.
loudspeaker Watts
or VIC-1 by the
or RF-5832H-PA.
VIC-3are VIS. The signal is then Manuals.
output at connectortheJ11. If the
following optional
three RF-382A
signal paths:is used, the RF FUNCTIONAL
via the PA-Coupler Control Cable Assembly.
signal is routed from J11 on the RF-5832H-PA to J1 of the RF-382A. The receive path is identical, except in the DESCRIPTION
reverse direction.
RF-5800H 125-W
COMMUNICATIO
FUNCTIONAL D
4-1
4-2
RF-5800H 125-WATT COMMUNICATI

4.2.3.1 RF-5800H 125-Watt
FUNCTIONAL Vehicular Syst
DESCRIPTION
4.2.3.2 RF-5800H 125-Watt Base Station and Transit Case Systems
RF-5800H
See Figure 4-3. In theSee 125-Watt
Figure 4-2. Power Base
distribution
Stationfor Transit
andthe Case Systems,
RF-5800H 125-WattAC power enters
Vehicular Systemthe consist
RF-5051PS at connectornominal
J17. voltage
+28 Vdcfromnominal exits the
the vehicle RF-5051PS at J15
alternator/battery where
system then routed
to ittheis various unitsvia
in the DC
syst
Power Cable Assembly to J10
enters the of the RF-5832H-PA.
RF-5832H-PA at connector
PowerJ10. is supplied
Power is the RF-5800H-MP
tosupplied to the RF-5800H-MP
at J6, from at of
J8con
R/T-PA Control
RF-5832H-PA via theRF-5832H-PA via Cable.
the R/T-PA to the optional
PowerControl RF-382A
Cable. Power would
to the optionalbe supplied
RF-382A from
wouldJ9 of
beth
s
PA-Coupler Control
RF-5832H-PA via theRF-5832H-PA Cable Assembly.
via the PA-Coupler Control Cable Assembly.
RF-5800H 125-W
COMMUNICATIO
FUNCTIONAL D
4-3
4-4
AC
RF-5800H-MP
CES
SO
RY
15
E 2
17
14
K F J6 RF-5800H 125-WATT COMMUNICATI
FUNCTIONAL DESCRIPTION
R/T 28V
J RTN
+28 VDC
R/T 28V RTN
+28 VDC
F J8
K
J E
ABC
TO +28 VDC VEHICULAR RF-5832H-PA
ALTERNATOR/BATTERY
Figure 4-2. Vehicular Power Distribution Diagram
SYSTEM D
E
J9
J10 M F
D
GND
+28 V SWITCHED
+28 V SWITCHED
H J2
(OPTIONAL)
RF-382A
5800H-VEH05
POWER
SUPPLY RF-5800H-MP
RF-5051PS-125 EXT. PA MANPACK RADIO
ON / OFF
+28 VDC 14 28V RTN

J17 28V RTN 17
C A
J16 +28 VDC 15 9
D B J6
2
10181-9831
10181-9833 10535-0720
TO AC POWER
r Transmit Case System Power Distribution Diagram
B C K D
J10 F J8
A D J E
RF-5832H-PA
+28 VDC 125-WATT
PA POWER POWER
ON AMPLIFIER
+28 VDC RTN +28 VDC R/T 28V RTN
+28 VDC
+28 VDC RTN R/T 28V RTN
+28 VDC
+28V SWITCHED
+28V SWITCHED
GND RF-5800H 125-W
COMMUNICATIO
J9 FUNCTIONAL D
M F
D
5800H-125-132 TO COUPLER
4-5
4-6
RF-5800H 125-WATT COMMUNICATI

FUNCTIONAL DESCRIPTION

4 1
2 1
Check No. 3 Check No.
5 2
Antenna Fan Controls 5.1 PREVENTIVE MAINTENANCE

Operation
Exterior Surfaces
Item to be Inspected Item to be Inspected
Connectors Completeness
CHAPTER 5
Table 5-1 contains the checks and services that should either be performed on a daily basis when the equi
Preventive maintenance is the systematic, daily care and inspection of equipment to prevent equi
Table 5-2. Weekly Preventive weekly basis
in use or onMaintenance
aTable 5-1. when
Daily
Checks equipment
Preventive
the and is in a standby
Services
Maintenance condition.
Checks andTable 5-2 contains the checks a
Services
reduce downtime. SCHEDULED
services that should be performed on a weekly basis.
MAINTENANCE
Check to see that the equipment is complete.

Remove dust, dirt, and moisture from all surfaces and clean
Check for breaks or strains; front
repair
Check all connectors for debris, or panel display
replace
damage, window
required.
orascorrosion. Contact
with aasoft cloth.
Check all
qualified Level III or Level IV maintainer controls
Procedure for looseness
if further repair is or damage; check mechanical
Procedure
required. action of each control for smooth operation.
Remove dust and dirt. Check if fan turns freely. RF-5800H 125-WA
Perform self-test. COMMUNICATIO
SCHEDULED MAI
5-1
5-2

SCHEDULED MAINTENANCE

6.1 INTRODUCTION
NON-BIT
TROUBLESHOOT 6.1.1 General
ING 6.1.2 Scope of this Chapter
(PARAGRAPH
6.2.3)
YES
This chapter provides troubleshooting data necessary for fault isolation to the LRU leve
See Figure 6-1. The procedures presented in this chapter assume that a Level I fault has led the maintainer to
TROUBLESHOO
TING suspect
SWAP UNITSa fault RF-5800H 125-Watt
AND with the MAINTENANCE TURN- Communication System. The maintainer begins the troubleshooting
OPERATIONAL
RETURN SYSTEM
READINESS
TO
INDEX PROBLEM
CORRECTED CABLES
processASby using the ON
(PARAGRAPH 6.2.2)
maintenance turn-on CHAPTER
STARTprocedure to find a fault indication that identifies the faulty
6 LRU. If
(PARAGRAPH NECESSARY PROCEDURE
in this Chapter
bleshooting Process Used6.3.2) NO
there is a non-BIT fault, the maintainer will use the non-BIT troubleshooting procedures. If there is a BIT fault,
the maintainer will use the BIT troubleshooting procedures. TAPs are provided to help TROUBLESHOOTI
the maintainer isolate
NG
faults using procedures other than simple unit swapping. When the problem is found and corrected, the radio
system is returned to operational readiness.
RF-5800H
COMMUNI
BIT TROUBLESHOOTING
(PARAGRAPH 6.2.4)
SYSTEM
TROUBLE
5000E-004A
6-1
6-2
c. Press the OPT button.

proceed directly to Step b. 6.2 TROUBLESHOOTING
6.2.2 Maintenance Turn-On ProcedurePROCEDURES
6.2.1 General
TROUBLESHOOTING
d. If necessary, press the

f. If necessary, press the left/right arrow buttons to select the ALLleft/right
field. arrow buttons to
mode, the
While in TESTPerform radio cannot receive
the following procedure
select totransmit.
theor power
TEST up the RF-5800H-MP and execute BIT:
field.
g. Press the ENT button.
e. Press the ENT button. NOTE
The maintenance turn-on procedure is used to guide the maintainer through the proper RF-5800H-MP fron
on. If necessary
power source issettings proceed
up
to powerTroubleshooting to Paragraph
the RF-5800H 6.2.3,
125-Watt
begins withnon-BIT
performing fault
Communication thetroubleshooting.
maintenance a de-energized
System fromturn-on procedure.state
The a fully
to mainten
If the RF-5800H-MP displays a fault code the LCD afteroperational
completing state. In each
test,
references step
recordthe maintainer
the fault
non-BIT and is to observe the
BIT troubleshooting RF-5800H 125-Watt Communication Syste
If
time RF-5800H-MP
thefault cannot displays no
be generated and error messages,
the RF-5800H b.tryRotate
125-Watt a. Turn
toonoperate
the the
the power
RF-5800H
FUNCTION
Communication switch
switch
System of
125-WatttheBIT
tothe
is RF-5051PS
Communication
still
PTnot position.
thetoIf ON position.
RF-5800H-MP If the system
does not is procedures.
vehicular,
power-up, skip
verify this
that thestep and
code and proceed to Paragraph normal operating conditions. Faultsthemay be determined by using BIT or visual observation. BIT faults for
System in an
g properly, attempt
refer to the generate
tonon-BIT a run-time6.2.4,
fault.BIT
troubleshooting If aTroubleshooting.
proceduresrun-timein Paragraph generated,
fault is are 6.2.3.
displayedrefer
on to
thethe non-BIT
RF-5800H-MP KDU.
troubleshooting procedures in Paragraph 6.2.3.
6.2.3 Non-BIT Troubleshooting
Symptom Observed
PA COMM FAULT displayed on RF-5800H-MP KDU.
HIGH VSWR displayed on RF-5800H-MP System
KDU. does not power
RF-5800H-MP
PA BAD FILTER displayed onCOUPLER KDU.
FAULT up.
displayed on RF-5800H-MP KDU.
PA HIGH DC INPUT displayed on RF-5800H-MP KDU.
If the actions do not correct the problem, proceed to the troubleshooting index in Paragraph
Table 6-1 is a list of the non-BIT fault symptoms. Next to the symptom is a reference to t
that should be taken. Perform the recommended actions one at a time in the order listed, t
each action performed.
Tableis6-1. Non-BIT Chapter Paragraph 2.5 provides
Fault2,Symptoms/Run Time the LRU
Fault removal and install
Codes
the action column refers to a Troubleshooting Analysis Procedure (TAP), proceed to the
Paragraph 6.2.5.
•
• • • • • • • • •
•
Perform thePerform
following:
the following:
Perform the following:
Perform the Perform
following:the following: RF-5800H
Replace RF-382A. Replace RF-382A. COMMUNI
Replace RF-5832H-PA. Replace Check RF-5832H-PA.
RF cables, RF-5832H-PA.
Replacereplace Replace RF-5832H-PA. SYSTEM
Replace PA-R/T Control Cable. Check RFas cables Refer
and to TAP-1 for vehicular or TAP-2
antenna, TROUBLE
necessary.
Check level of DC input voltage is for base Action
station or transit case system.
replace as necessary.
Replace
within specification. RF-5832H-PA.
6-3
6-4
PA OVERCURRENT RF-5800H
KDU.125-WATT COMMUNICA
PA WARNING displayed on RF-5800H-MPdisplayed
KDU. on RF-5800H-MP
TROUBLESHOOTING
Low or no transmit power on some (but not all) HF or VHF PA LOW DC INPUT displayed on RF-5800H-MP KDU.
no transmit power on THERMAL
Low orfrequencies. all HF or allWARNING displayed on RF-5800H-MP KDU.
VHF frequencies.
PA OVERTEMP displayed on RF-5800H-MP KDU.
Symptom Observed
Table 6-1. Non-BIT Fault Symptoms/Run Time Fault Co
•
• • • • • • • • •
•
Perform the following: Perform the following:

Perform the following: Perform the following:Perform the following:
Replace RF-382A.
ReplaceUnkey RF-5800H-MP and allow
RF-5832H-PA. Unkey RF-5800H-MPReplace and allow
RF-5832H-PA.
Replace RF-5832H-PA. RF-5832H-PA to Replace
cool. RF-5832H-PA.
Confirm RF-5832H-PA to cool. Confirm Check
Replace that DC input voltage is
RF-5832H-PA.
Perform
Check RF cables the following:
and antenna, Perform the following:
within specification. Perform
RF-5832H-PA is well ventilated
Retune RF-5832H-PA
RF-5800H-MP is well ventilated
and rekey. Action
replace as necessary. check under both a loaded and
and not in direct sunlight.
If faultIfclears, continue in direct sunlight. If
and notoperating.
problem persists, remove and problem persists, remove and unloaded condition.
replace RF-5832H-PA. replace RF-5832H-PA.
Suspected receive sensitivity problem. Symptom Observed
Accessory connected to RF-5832H-PA does not power up.
Variable or no audio
signals.
RF-5800H-MP does not reach normal operational display.
Suspected power output problem.
Table 6-1. Non-BIT Fault Symptoms/Run Time Fault Co
• • • •
• • • • • • •
• • • •
Perform the following: Perform the following: Perform the following:

Perform the following: RF-5800H
Replace RF-5800H-MP. Replace RF-5832H-PA. Replace RF-5800H-MP. COMMUNI
Replace RF-5800H-MP.If possible, perform scheduled Check that DC inputIfvoltage
possible,
is perform scheduled
Replace RF-5832H-PA. SYSTEM
Replace
CheckRF-5832H-PA.
cables and replace
RF maintenance asReplace
tests. Refer to within specification.
RF-5800H-MP. Perform
cables and replace
Check RF maintenance as
tests. Refer Check
ChecktoauxiliaryReplace
power PA-R/T
RF-5832H-PA.
cable cable and
and audioAction TROUBLE
check under both a loaded and
necessary. RF-5800H-MP and RF-5832H-PA necessary. RF-5800H-MP and replace RF-5832H-PA
as necessary.replace as necessary.
Intermediate Maintenance unloaded condition. Intermediate Maintenance
Manuals. Manuals.
6-5
6-6
A1 01 through A1 XX
A4 01 through A4 XX 6.2.4 BIT Troubleshooting

TROUBLESHOOTING
BIT Fault Observed
MODULE #:
FAULT #:
See Figure 6-2 for a sample fault code displayed on the KDU. Table 6-2 is a list of the BIT fault c
If replacingeach fault code
the suspected isis executed
BIT LRU does notfrom
a recommendation the KDU
correct the of the
of which
problem,RF-5800H-MP
assemblies
refer to may connected
have
Paragraph caused
6.3.2, tothethe
the RF-5800H
fault. Remove125-
troubleshooting and
in
Figure 6-2. Sample
Table 6-2. RF-5800H 125-Watt Communication System Fault Code
Operator Display
System,
Initiated
recommended BIT
LRUs or from
Fault
one an
Codes
at a optional
time in terminal
the order connected
listed, to
executingthe RF-5800H-MP.
BIT after replacing The self-test
each LRU. fu
Pa
for additional troubleshooting recommendations.
includes theautomatically
LRU removal tests
andthe
installation a problem is
system. Ifprocedures. If located, fault code
the unit apasses BIT, is thedisplayed
faulty LRUon the
has
FAULT CODE
A4
• • 12
SUSPECTED ASSEMBLY
Perform the following

assemblies:
Replace RF-5832H-PA.
Replace RF-5800H-MP.
Action
5800H-010
6.2.5 TAPs
TAP-1
TAP-2
Tap
When applicable, begin by performing the listed initial checks. These are checks that can be pe
TAPs
the use of tools orare
testprovided to help
equipment. maintainer
If thetheinitial checksisolate
do not faults
solve using procedures
the problem, continue than
otherby pe
TAP begins
procedure itself. IfTable with a simple description
6-3. Troubleshooting
the problem of the fault
Analysis
still exists after completing or symptom.
theProcedures Refer to Table 6-3
TA P, proceed to the troubleshof
to Paragraph 6.3.2.
No power up (Vehicular System)

No power up
Symptom Observed
(Base Station and Transit Case System)
RF-5800H
COMMUNI
SYSTEM
TROUBLE
6-7
A Y Y
6-8
S S S
Is CB1 closed? Is fuse good?
PROCEDURE
B Y N N
Check CB1 on RF-5832H-PA.
Y N
Does CB1 stay closed?
Remove and replace fuse. TAP-1: NO POWER UP (VEHICULAR)
supplying
Check fuse in vehicle circuitMake sure radio system.
all cables are connected.
RF-5800H 125-Watt Vehicular System does not power up.
Y N Reset circuit breaker and retest system. RF-5800H 125-WATT COMMUNICA
Make sure all units are properly seated.
Does CB1 stay closed?
Remove Make sure all connections
INITIALare CHECKSand there are no
tight TROUBLESHOOTING
RF-5800H-MP broken connections.
Return system to operational readiness. N system. Remove and replace RF-5832H-PA and
Does closed?
ReferCB1 stay retest system.
Return system to operational
RF-5832H-PA.
Reinstall oldand
readiness. troubleshooting index
to identify faulty
system cable. replace
and retest
to
Y A
N Y B
Does system power up?
Remove and replace RF-5832H-PA.

Return system to operational readiness. N
Does system power up?
Return system to operational readiness.

Remove and replace RF-5800H-MP. Return system
to operational readiness.
Remove and replace RF-5800H-MP.
A Y Y Y
S S S
PROCEDURE
Y N Y N N INITIAL CHECKS
Is AC voltage present?
Is output
N voltage +28.3 Vdc nominal?
N Is input voltage either 115 or 230 Vac?
Does system power up? Does system power up? RF-5800H 125-Watt System does not power up.
TAP-2: NO POWER UP
Remove and replace RF-5051PS. Check AC line voltage beingMakesupplied cables are connected.
suretoallRF-5051PS.
Check AC line voltage at the output of primary AC Power Cable,
(BASE STATION
OR TRANSIT CASE
operational
Return system toCheck readiness.
DC output voltage from RF-5051PS at connector J15.
Remove (10181-9831) Connect
and replace connected
primary RF-5051PS
ACtoPower thetoRF-5051PS.
J17 onCable, a proper ACMake sure all units
source. are properly seated.
SYSTEM)
Make sure all connections are tight and there are no
Refer to troubleshooting index. Refer(10181-9831).
to troubleshooting index.
broken connections.
Y A Y A
Y N Y N
Does system power up? Is DC voltage present?

N N
Does system power up? Does system power up?
Remove and replace RF-5832H-PA and Check RF-5051PS DC output voltage at the output of DC
retest system.
operational
Return system toReinstall readiness. system to operational Cable Assembly, (10181-9833) connected to
Power readiness. J10 on
RF-5800H
previously removedReturn
RF-5832H-PA.
Remove and replace RF-5800H-MP and retest the RF-5832H-PA. COMMUNI
Remove
Refer and replace DC
to troubleshooting Power Cable Assembly,
index.
system. (10181-9832). SYSTEM
Refer to troubleshooting index to identify TROUBLE
faulty system cable.
6-9
6-10
Reference
CB1
Designation
6.3.2 Troubleshooting Index
6.3 TROUBLESHOOTING SUPPORT DATA

RF/Audio Signal Path Panel RF-5800H 125-WATT COMMUNICA
Control Path CB1Marking TROUBLESHOOTING
6.3.1 Protective Device Index
Power Distribution or ID
Functional Area
Table 6-5 is the troubleshooting index for the RF-5800H 125-Watt Communication 65 Vdc
VoltsSystem. Use the
troubleshooting index if the actions in the non-BIT troubleshooting (Paragraph 6.2.3)
Table 6-4 is the protective device index. the BIT
The
or Table troubleshooting
RF-5832H-PA
6-4. is protected by one 30-ampere
Protective
The information contained
(Paragraph this manual
6.2.4)inprocedures docomplies with
not correct thethe requirements
problem. The specified
first column for
of Level
Table II
6-5maintenance.
references the functional
4-1 circuit breaker, CB1, is accessible at the front
Devicepanel
Index
of the power amplifier. The circuit bre
areas. The second column references
Signal Path for each
Table
the Figurepower functional
6-5.
amplifier and area. The third column references the text
RF-5800H-MP.
4-1
description for each functional information for each functional area, and
area. Analyze theTroubleshoo Rating
determine which units
Diagram
and cables affect each4-2functional area in an attempt
tingtoIndex
isolate the problem to an LRU.
30
Amperes
A
Functional
4.2.1
Description Circuit
RF-5832H-PA/
4.2.2
Paragraph Protected
RF-5800H-MP
4.2.3
Figure
1-3
Ref.
•
•
•
6.5 INTERCONNECT INFORMATION

6.4 TROUBLESHOOTING DIAGRAMS
6.5.1 General Troubleshooting diagrams include the following:
6.4.1 General
RF Signal Path Diagram – See Figure 4-1 for RF signals diagram.
Control Path Diagram – See Figure 4-1 for control and data signals diagram.
For RF-5800H 125-WattPowerCommunication System
Distribution interconnect
Diagram information,
– See Figures 4-2 and refer
4-3 for Paragraph
to power 2.5.6. For
distribution diagram.
connector pinouts, refer to the Level III maintenance manual.
RF-5800H
COMMUNI
SYSTEM
TROUBLE
6-11
6-12

TROUBLESHOOTING

–
– •
–
7.2 LRUs •
–
–Ref. Des. Ref. Des.
–
7.1 INTRODUCTION
–
–
– Paragraph 7.2 – LRUs
Paragraph 7.3 – LRU Diagrams
DC Power Cable
RF-5832H-PA 125-Watt Power Amplifier
Cable Assembly, Ground Strap
Vehicular Shock Mount
Cable Assembly, Ground
RF-5832H-PA
Strap 125-Watt Power Amplifier
Vehicular Shock Mount
Cable Assembly, Speaker
RF-5051PS-125
Power Power Supply
Optional Vehicular Shock Mount
Cable Assembly, Speaker
Speaker, Vehicular Mount
Item NameCoaxial Cable Assembly, R/T-PA Item Name
(RF)
Cable Assembly, R/T-PA
Coaxial (Control)
Cable Assembly, R/T-PA (RF)
Cable Assembly, DC Power
Base Station
RF-5800H-125W Cable Mount
Assembly, AC PWR
Cable Assembly, R/T-PA (Control)
Ground Strap, Braided This chapter contains radio system parts list information for the RF-5800H 125-Watt Communica
Tables 7-1 through 7-9 list the This that comprise
LRUsinformation canthe RF-5800H
be used 125-Watt
to identify units Communication CHAPTER
within each radioSystem.
system Tables
configuration,
77-10 and to plac
Table 7-2. RF-5800H 125-Watt
and 7-11 Base
list theStation
Table cables
optional7-1.
System available.
RF-5800H
LRUs Quantity,
125-Watt part number,
Vehicular and
System figure
LRUsnumber
those units. This chapter is organized as follows: references, including those in
Chapter 1, are also provided. PARTS LIST
10181-9821-015 RF-5832H-PA001
10181-9831-009 RF-5071VSM
10181-9833-004 RF-5211VSM
10400-1136-A006RF-5832H-PA001 RF-5211-01VSM
10400-1136-A06 10299-5051-03 Part
Part Number 10181-9821-020 Number
1
10535-0706-A01510181-5180-01 10181-9826-020
1
10535-0707-A003 10535-0720-A020 RF
1
10535-0720-A015 W
7147-1167-3
1
10558-2000-02 CO
1 IO
1 1
1 PA
1 Optional 1 Quantity
Quantity 1 7-1
7-11 1 1
1 7-3
7-22 1
7-4
7-25 1
7-5 Figure
7-25 1 7-1 Figure
1 7-8 7-8 Number
7-1 7-23 7-2 Number
7-9
7-24 1
7-10
7-10
7-25
7-6
7-2
–
– –
Ref. Des. – Ref. Des. Ref. Des. –Ref. Des.
– –
–
Bolt, Hex, 3/8 RF-5800H 125-WATT COMMUNICA

PARTS LIST
LW SS INT.#3/8 DC Power Cable
Nut, 9/16 Hex
RF-5211VSM Chassis Assembly RF-5832H-PA 125-Watt Power Amplifier
RF-5071VSM Shock Mount,Cable Assembly, Speaker Power
Single
RF-5211VSM Ancillary Kit RF-5051PS-125 Power Supply
RF-5071VSM Ancillary KitCable Assembly, Audio Speaker
Speaker, Vehicular Mount
Item Name Item Name Cable Assembly, R/T-PA (Control)
Item Name Item Name
Coaxial
RF-5800H-125W Transit Cable
Case, Assembly, R/T-PA (RF)
R/T
Cable Assembly, AC PWR
RF-5800H-125W
Table 7-5. RF- Transit Case, PA/PS
Table 7-6. RF-
5071VSM Table 7-4. RF-5071VSM
5211VSM Shock
Ancillary Kit Shock Mount Assembly
Mount Assembly Table 7-3. RF-5800H 125-Watt Transit Case Syst
Parts List (10181- Parts List (10181-5071)
Parts List
9030)
Part
Part 10181-9821-015
Part
10181-9831-009
MS35307-358 10181-9833-004
10181-9800
10372-0870-01 MS35333-76 10400-1136-A006RF-5832H-PA001
Number Number 10181-9030
Number 10400-0561-01
10372-0875-01 MS51971-3 10400-1136-A06
1 10299-5051-03Part
10535-0706-A015
1 10181-5180-01Number
10535-0707-A003
1
10535-0720-A015
1
4 11040-1100-01
1
1 1 1
Quantity 8 Quantity Quantity
1 1 Quantity
4 7-8 1
7-111
7-221
–
7-4 Figure Figure 7-3 Figure 7-251
– 7-1 Figure
– Number Number – Number 7-7 7-251
– 7-2 Number
7-231
7-241
7-10
7-7
–
–
–
–
––
–
–– ––
–Ref. Des. Ref. Des. Ref. Des. – Ref. Des.
–– ––
–
––
–
–
– Item Name
Lockwasher LW.250
– SPLT
Fuse, 1/8A, SB Ground
NutStrap LW SPLT
Hex 1/4-20 FW
Fuse, 15A, Ceramic, SB Nut No. 5/16-18 SS .281X.625
AC Power Cable FW
Cable Assembly, AC Power RF-5051PS Chassis Assembly O&I Drawing SS
Ground Strap SS .344X.688
RF-5051PS Ancillary Kit SS
Bolt Hex HD
Item Name 1/4-20X1
Item Name Item Name
Bolt Hex HD
5/16-18X7/8
Table 7-10. Table 7-9. RF- Table 7-8. RF-5051PS
Available Power 5051PS Ancillary Power Supply Assembly
Cables (Purchased Kit Parts List Parts
TableList
7-7.(10299-5051-
RF-5211VSM Ancillary Kit Parts List (10
Separately) (10181-9010) 03)
Part Part Part
MS15795-810
MS15795-812
F03-0002-005 10299-5051 MS35307-308
10181-9831-XXX
Number F03-0003-021 MS51971-2
10181-9010 MS35307-333 Part
Number
10181-9831-009 Number 10372-0876 3
MS35338-139 Number
7147-1167-3 7147-1167-3
4
MS35338-140
1
MS45904-68 RF
W
4
MS51971-1
5 CO
2 IO
– –Quantity 5 2
Quantity Quantity 4 Quantity PA
1 1 –
1
1
2 –
–
– 4
Figure 1 –
7-11 – Figure 7-2 Figure – Figure
Number –
7-11 Number – Number 7-25 1 Number
–
7-3 7-25
–
–
–
7-4
– –
– –
– – Ref. Des.
7.3 LRU DIAGRAMS – –
– –

PARTS LIST
Cable Cable
Assembly, Cable
Assembly,
ASCII Cable Assembly,
Assembly,
KG-84C
Remote RS-232
Black Data
Control PA-Coupler
Black Data to (Control)
Cable Cable Assembly,
Assembly, Y-Cable
Synchronous Assembly,
Sync/Async RS-232
RS-232 DTE
Encryption ASCII
DTE
Device Remote and PA
Cable Assembly, Rear D-Connector
Asynchronous Data
Control (PPP) Cable Assembly, PA-Coupler (RF)
Data
Data (DB-25) Item Name
Figures 7-1 through 7-7 show the LRUs within each system configurationCable Assembly,
identified KY-99A
in Tables Audio/Black
7-1 through 7-9. Data 10535-0701-A004
Optional cables for the system are listed in Tables 7-10 and 7-11 and shown in Figures 7-8 through
Table 7-25.
7-11. Available Option Cables (Purchased
10535-0770
10535-0750 10181-9823Part
10535-0780 10535-0702-A1
10535-0730
10535-0760 10181-9824Number
10535-0775
–– ––
–– ––
–– –– Quantity
–– ––
–– ––
7-19 7-13
7-17 7-12 Figure
7-20 7-16
7-18 7-14 Number
7-21 7-15
Figure 7-1. RF-5832H-PA 125-Watt Power Amplifier
RF
W
CO
IO
PA
5800H–125W-133
7-5
7-6

PARTS LIST
igure 7-2. RF-5051PS Power Supply
5800H-400-322
Figure 7-3. RF-5071VSM Shock Mount Assembly
RF
W
CO
IO
PA
5800H–125W-134
7-7
7-8

PARTS LIST
igure 7-4. RF-5211VSM Shock Mount Assembly
5800H–125W-135
ure 7-5. RF-5211-01VSM Shock Mount Assembly
RF
W
CO
IO
PA
5800H–505
7-9
7-10

PARTS LIST
Figure 7-6. RF-5800H-125 Watt Base Station

Mount Assembly
5800H–125W-136
Figure 7-7. RF-5800H-125 Watt Transit Case
Mount Assembly
RF
W
CO
IO
PA
5800H–125W-137A
7-11
7-12

PARTS LIST
10181-9821-XXX
PIN C R/T-P.A. (RF)
PIN A
PIN D (Item 2) TO PA
PIN B J10
PIN E
10181-9826-020
D.C. POWER
BLK
RED N/A 20 FT.
ower Cable AssemblyBRN
(10181-9826-020)
WireTABLE
Color 1
Figure 7-8. R/T-PA Coaxial Cable Assembly (10181-9821)
ORN
19 FT.
10181-9821-XXX
R/T-P.A. (RF)
DC RETURN
SHIELD GND
DC RETURN
Function (Reference)
+DC
+DC
10 IN
5KS-055A 1 IN
oupler RF Cable Assembly (10181-9824 Rev. E) Figure 7-11. AC Power Cable Assembly (10181-9831 Rev. D)
RF
W
CO
IO
PA
7-15
7-16

PARTS LIST

re 7-22. DC Power Cable Assembly (10181-9833)
RF
W
CO
IO
PA
5800H–125-146
7-37
7-38

PARTS LIST
Figure 7-23. Speaker Power Cable Assembly (10535-0706)
5800H–125-147
Figure 7-24. Speaker Cable Assembly (10535-0707)
RF
W
CO
IO
PA
5800H–125-148
7-39
7-40

PARTS LIST
Figure 7-25. Ground Strap Cable Assembly (10400-1136)
5800H–125-149
Size Size
Weight Weight Voltage
Load Regulation
Line Frequency Input Voltage Power OutputRelative Humidity Power Input
Temperature Range Frequency Range
Line Regulation
Power Consumption RF Drive Requirements Leakage
Environmental
Output Intermodulation Distortion Function
Heat Dissipation to Air
Harmonic Output
Function
A.1 TECHNICAL SPECIFICATIONS
RF Input/Output Impedance 50 ohm nominal, unbalanced

Cooling Air Flow Required 106 Cubic Feet per Minute (CFM)
–40 dB 0 to 95%
+22.5 Vdc to +30 Vdc
–40° C to +70° C
GENERAL
47 – 440 Hz MIL-STD-810E
1.6 MHz to
17.3 lbs. (7.86 kg) 395 W 29.99999
± 20% input variation rms 125 watts PEP/Average into a 50 ohm load
rms Table A-1 provides RF-5832H-PA specifications.
MHz Tables A-2, A-3, and A-4 provide spe
1010 Watts/1450 VA at full load +20 dBm (100 mW) RF-5051PS, RF-382A, and the RF-5056PS DC/DC Power Converter.
Note: Tap selection
Table is automatic.
A-2. RF-5051PSbelow PEP
Specifications
POWER AMPLIFIER Table A-1.atRF-5832H-PA APPENDIX A
W x 13.5 D 28 Vdc
x 5.5 H at 30 A (+26.4 Vdc
(inches) nominal) –30dBMIL-STD-810E (1 meter depth)+28.0 Vdc (per MIL-STD-1275) 30 A maximumSpecifications
.0 W x 34.3 D–10x 14.0 H (centimeters)
mV/ampere 7.5W x 10.0D x 5.5H inches (19.0W x 25.5D x 14.0H cm.)
30 mV maximum output variation for 120/240 V 12.8lbs. (5.8 kg)
Specification
90–150
180–300 VV Single
Single Phase
Phase (120
(240 VV nominal
nominal taptap selected)
selected)
GENERAL
Specification
RF-
WA
CO
ON
AP
A-1
A-2 Size Tuning Accuracy
MIL-STD-810E Features Function
Remote Capability
Enclosure Design Tuning Time Temperature
Accessories Supplied
MIL-STD-810B Range
Operating Temperature Weight
Range Tune Power Requirements
Primary Power Requirements Efficiency Rated RF Input Power, Frequency Shock/
Control Lines
Function
Range, and Tuning Capability Vibration

APPENDIX A
MIL-STD-810D
–40° C to +70° C
Up to 500 watts PEP Table A-2. RF-
4 to 30 MHz: 24 ft. whips
6 to 30 MHz: 15 ft. whips 5051PS
Table A-3. RF- Specifications
VIBRATION GENERAL 382A
–28° C to +65° C (–18° F to +150° F) Continued
Specifications
Specification
Specification
Nominal 50 watts Whips:
forward to 4 MHz,
1.5power 15 to 85%;
throughout 4 to
tuning 30 MHz, 50 to 95%
cycle
Protection from Dipoles:
high 1.5
VSWR, to 30 MHz,
1.5 60
to to
30 95%
MHz: 75- to 150-ft.
high temperature, RF overvoltage andlong-wires
RF coaxial
e N Keyline, Keymating
7.5 Up to 250
11.1connector,
x 18.5
xDisable, Tune ft.
inches
Power separation
control cable between
mating
x 28.2
Request, 47.0transmitter
connector,
and cm), and coupler
including
Thermal Fault projections
e VIII, curve Y, except 5 to 55 Hz to (19.1
10and 32
.15 Vdc at Fault
inches 2.5x A maximum
25 during
milliseconds tuning; 1.5
tuning A
from maximum
(long-wires longer
memory after
than
based 75 ft.
on priorrequire
tuneup1960-3006 Long-Wire Adapter),
of typically
installation
letegory 8, test material,
(RF-382A-02 procedure
11.1coupler
x 15.1
6.6 xAntenna mounting
1-3.2.10 (random
inches
Submersible
Coupler to(16.8
3 ft.
only), overcurrent;
hardware,
vibration)
x 28.2
(.9
Retune for Built-In
xinstallation
of 38.4
m)Pulse, cm),
water,
and excluding
designed
Bypass (BIT);
Automatically
Test for automatic
tunes
projections
exposed to and
50 manually-controlled
ohms
installations. to within a Voltage Standing Wave Ratio
ver is less) tuning less than second 40 to 100 feet dipoles
maximum).(including RF-1912 and AS-2259/GR)
erial, and instruction
uipment Four mounting
manual holes dimensions: receive
7.25bypass;
x 14.85 ms tune
onetime;
(VSWR)
25inches (18.4 10 (four
to
1.5:1.
of37.7
x 32 seconds
cm) Vdc primary power; lightning
29 lbs. (13.2 kg) surge protection on all control lines; 2.5 to 30 MHz:
512-channel 35 ft. whips
memory.
Rain Salt Fog Humidity MIL-STD-810E
Weight Leakage
Input Voltage
Efficiency Dust
Temperature Range
Load Regulation Output Accessories Altitude Function
Environmental
Line Regulation Temperature MIL-STD-
Output Current Duty Cycle 167-1
Size
50 300
mV mV
4:1 RX/TX
12 to 28 Vdc nominal
Table A-4. RF-5056PS
26.4 Vdc at DC/DC
22 A Power Converter Specifications
RF-2066 Antenna Base Plate Kit
–55° C to +70° C (–67Function Specification
° F to +158° F) RF-382/SSK Site Spares Table A-3.SHOCK
RF-382A Specifications – Conti
RF-285-04 Mounting
Kit Tray
RF-382/ARK Assembly Repair Kit
MIL-STD-810E
RF-382/MRK Maintenance Repair Kit
7.5 W x 12.75 D x 3.3 H inches (19.1 W x 32.4 D x 8.38 HMIL-STD-810E;

cm) Method 506.2, procedure I (blowing rain)
MIL-STD-810E; Method
MIL-STD-810E;
Method 500.2,
Method
509.2, procedures
507.2, (sinusoidal
Typeprocedure
procedure II (5% I and II(0resonance
(storage
to 100%
saltIIsolution) search) for shipboard equipment
andrelative
75% minimum at full load with an input voltage of MIL-STD-810E;
25 to 30 Vdc MIL-STD-810E, Method 501.2, procedures I and II (storage C
11 lbs. (5.0 kg) MIL-STD-810E; operating to 15,000
humidity
Method ft.)
Method
at 65°
510.2, C) 516.3,
procedures procedure
I and I (functional
II (blowing dust and shock) for ground
at 70°mobile
MIL-STD-810E;
sand) Method 512.2, procedure
and operationI (basic
at 65°leakage-immersion)
C); Method 502.2, procedures
equipment (40 G, 11 ms sawtooth); procedure I and II (storage
VI (bench handling
Specification and shock)
-40C)
operationforatequipment experiencing bench-type maintenance
RF-
WA
CO
ON
AP
A-3
A-4

APPENDIX A

ALT
D/A
DIP DCE DC dBm CT BIT AIC
CVSD CAGE ANT
dB Collocation
Default Settings Configuration AWG
GLOSSA
RY
-D- -C- -B-
Altitude
Antenna -A-
Cipher Text Built-In Test
Direct Current
Digital to Analog
Dual-In-Line Package American Wire Gauge
Ancillary Interface Connector
Commercial and Government Entity
power relative Continuously Variable

of Slope Delta. Also known as
power
ission parameters
Theestablished
amount of during the setuptoofone milliwatt
The process
Placing or arranging
parametersystems which
values in closedefine
proximity
the of each R
Data Communications Abbreviation
Equipment for decibel,
(such as Wideband
a is one-tenth
whichDigital
modem). Voice.of
of asetting
bel.
ork configuration
into that
a 50remain
ohm orin600effect resistive load. (Unless
ohmunless current hardware setup and/or operational modes. Also, 1
other.
otherwise
explicitly changed for anstated, 50 ohms
individual message.
is assumed.) a collection of all such values at any given time. C
TI
G
G-1
HDG
G-2 Hz FM DTRDTE DSP
IFPA FPGA EOMEEPROM Display
Interface HF EPROM
Functionality ENT
DV (Digital Voice)
GPS (Global Positioning System)

GLOSSARY
-I- -H- -G- -F- -E- GLOSSARY – Continued

Enter
Heading
High Frequency End Of Message
Frequency Modulation stream ofDigital
1’s andSignal
0’s. Processor
Field Programmable Gate Array Data Transmission Equipment

Integrated Filter/Power Amplifier
Data Terminal Ready
Abbreviation for hertz, or cycles per second. Erasable
A unique system that uses satellites to provide Programmable Read-Only Memory
etween two systems, a device which The set of all functions which a device is capable of An electronic device which produces visible output (in
Time-Of-Day
systems, or a specification for connecting and geographical
performing. position information. non-permanent
been converted form).
into The output
a digital data may take the form or
Electrically Erasable
AnalogProgrammable
voice that has Read-Only Memory
text, graphics, or a combination of the two.
Mode LRU LAT KDU
MHz Menu LNG LCD INFOSEC
LT LD kHz
Modem IRQ
LPC (Linear Predictive Coding)
-J-
-M- -L- GLOSSARY – Continued
Latitude
-K-
Longitude
Load
Liquid Crustal DisplayKeypad Display Unit
Information Security Processor
Interrupt Request
Line Replaceable Unit (Units in this manual.)
A technique used to generate digital voice.
ronym for MOdulator/DEModulator. This is a type of
The radio’s mode of operation,
of options such as NORMAL,
to a user with some
Abbreviation
ta communications equipment listfor
A which megahertz, millions
convertspresented
digital
orLight of cycles
alongper Abbreviation for kilohertz, or thousands of cycles per R
TEST, or SCAN. means of selecting
nals into an analog format
second.(modulation) suitableone
forof those options by pressing one second. 1
nsmission through various mediaor moreandkeys on the keyboard or keypad.
reconverts C
eived signals into a digital format (demodulation). TI
G
G-3
PGM
G-4 PT PEP PA OPT
PWB PROM
Peripheral Password Parameter
Radio Presets
PS NCS (Net Control Station)
NV

GLOSSARY
GLOSSARY –
-Q-
Continued
-P- -O-
-R- Program Options
Plain Text -N-
Non-Volatile
Power Amplifier
Printed Wiring Board Peak Envelope Power
Programmable Read-Only Memory
Power Supply
A device normally external to the
The password physical
Data computer,
a sequence
isprovided 6 but
– 12 characters
to aofprogram to alter itsthat
function in some
e setup using only the name. Parameters station
controlled by the computer.
must beSince hardware
entered
mannerby the designs
operator
defined by vary
to
that gain access
program. to the
ParametersThe may be in the radio net that has radio control over
quency,
d, data preset
pre-defined set ofname, squelch setting,
radio parameters that allows net members.
sometimes
widely, a peripheral isNCS functionbuilt
or the
either intoradio
optional same
programming
the or required. Thefunctions.
actual value selected by
case that houses the computer. Examples of peripherals
the user is called a parameter value.
are printers and modems.
ROM
VAU SOM
TOD TAP R/T RAM
SRAM RX
VDP SYNC SPCM
TX TD SRU RTC RF
VHF SQ
RV Radio Configuration
-V- -U- -T- -S- GLOSSARY – Continued

Transmit Receive
Time Of Day Static RAM
Voice Data Processor Shop Replaceable Unit Receiver-Transmitter
Receive Variable
Start Of Message Read-Only Memory
Vehicular Adapter Unit
Very High Frequency Synchronous Real-Time Clock
Troubleshooting Analysis Procedure Signal Processing Core Module
Time Delay Squelch

Data describing a radio including name, description, etc.
R
Random Access Memory 1
C
Radio Frequency TI
G
G-5
VOL
G-6 VIS
ZERO
Zeroize
VRCS

GLOSSARY
-X-
-W- GLOSSARY – Continued
Zeroize -Z-
Vehicular Intercom System
Volume
Vehicular Radio Communications System
A command sequence which erases all programmed
radio configuration information
CUT HERE
TEXT
CHAPTER GENERAL
ACCESSORIES SETUP/ALIGNMENT INST.
TROUBLESHOOTING
SCHEMATIC DIAGRAMS INST. MANUAL TITLE:
MANUAL NUMBER:
TABLES
INTRODUCTION/GENERAL INFORMATION
OPERATION ILLUSTRATIONS
PARTS LISTS To the User of this Instruction Manual:
FUNCTIONAL DESC/THEORY OF OPERATION
SCHEDULED MAINTENANCE
TROUBLESHOOTING
CORRECTIVE MAINTENANCE
DOCUMENTATION
INSTALLATION
[]
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GENERAL COMMENTS: Please include your suggestions for improvements to [ ]the manual. Specify chapter,[ ]
returning this form. Please specify section, page number, figure or table number w
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COMPANY:
PHONE NUMBER (INCLUDE AREA CODE):
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nications Division ½ 1680 University Ave ½
NY USA 14610
4-5830. Fax: 716-242-4755 www.harris.com
1.5 IN
5.25 IN
1.5 IN
11 IN
1.5 IN
11.5 IN
1.5 IN
TIGHTEN 1
WING NUTS
(2 PLACES)
8
CONNECT CABLES (SEE FIGURE 2-9).
SLIDE RF-5800H-MP INTO

BASE STATION MOUNT AND
TIGHTEN WING NUTS
SLIDE POWER SUPPLY

RF-5051PS INTO BASE
STATION MOUNT
SLIDE RF-5832H-PA INTO

BASE STATION MOUNT
6
SLIDE RF-5800H-MP INTO

TRANSIT CASE MOUNT
4
TIGHTEN
WING NUT5
SLIDE POWER SUPPLY

RF-5051PS INTO TRANSIT TIGHTEN
CASE MOUNT WING NUT7
8
E22
16
next level solutions
RF-5800H
SYSTEM INSTALLATION/
MAINTENANCE MANUAL
125-WATT COMMUNICATION
SYSTEM Tactical Radio Products
PUBLICATION NUMBER: 10515-0124-4200

rf5800h Series

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PUBLICATION NUMBER: 10515-0

WHAT IS NOT COVERED – We regret that we cannot be responsible for:

Defects or failures caused by unauthorized attempts to repairWHAT or alterWE theWILL

Telephone: (716) 244-5830

t Parts List (10181-

2. PERSONNEL AND EQUIPMENT SAFETY

3. OPERATIONAL AND MAINTENANCE SAFETY GUIDELINES

that may produce a health hazard.

Basic safety precautions consider Allfactors

c. Power to the equipment must be removed before a piece of equi

void contact between

The symbolTheof symbol

RF-5800H 125-Watt Communication System

Required tools and test equipment

Functional descriptions at the system level

1.3.4 Level IV 1.3.3 Level III1.3.2 Level II

RF-5800H 125-WATT COMMUNICA

The faulty SRU orThe faulty

1-2. Maintenance Flow Chart

1.5 GENERAL SYSTEM DESCRIPTION

RF-382, CU-2397 Antenna Coupler Intermediate

RF-5800H 125-WATT COMMUNICA

Figure 1-3. Relationship of Units in RF-5800H

Figure 1-4. RF-5800H 125-Watt Vehicular

RF-5800H 125-WATT COMMUNICA

Figure 1-5. Relationship of Units in RF-5800H 125-

10535-0707-A003 10535-0706-A015 SPEAKER,

GROUND CABLE RF-5051PS-125

PS/PA TRANSIT CASE R/T TRANSIT CASE

RF-5800H 125-WATT COMMUNICA

C 1AA BL LC D2LTE FM O3GDHEI C L

10535-0707-A003 10535-0706-A015 SPEAKER,

GROUND CABLE RF-5051PS-125

Apex, NC 27502-0000 Snap-On Tools

RF-5800H 125-WATT COMMUNICA

This page intentionally left blank.

Clearance of cable connections Tools and materials required – Paragraph 2.3

Availability of power source, earth ground, antenna, etc.

Ease of operation, maintenance, or removal and replacement

The information contained in the following Theparagraphs

RF-5800H 125-WATT COMMUNICAT

2.4 UNPACKING AND REPACKING

Perform the following procedure to repack the equipment:

RF-5800H 125-WATT COMMUNICAT

This page intentionally left blank.

att Base Station Installation and Maintenance Clearances

RF-5800H 125-WATT COMMUNICAT

25 Watt Transit Case Installation and Maintenance Clearances

5071VSM Shock Mount Dimensions

RF-5800H 125-WATT COMMUNICAT

This page intentionally left blank.

CONTROL CABLE RF-5800H-MP

CPLR CONTROL D.C. POWER

e. Press the ENT pushbutton.

RF-5800H 125-WATT COMMUNICAT

f. If necessary, press the left/right arrow pushbuttons to select the AL

RF-5800H 125-WATT COMMUNICA

This page intentionally left blank.

RF-5800H 125-WATT COMMUNICATI

4.2.3.2 RF-5800H 125-Watt Base Station and Transit Case Systems

+28 VDC 14 28V RTN