RECYCLING

PLASTIC INTO
SYNTHETHIC
FIBER
BY ReViveEco
INTRODUCTION
………………………………………………………………………………………
OUR PROJECT

• Synthetic fibers can indeed be produced by recycling plastic, specifically polyethylene

terephthalate (PET) plastic. PET is commonly used in the production of single-use plastic
bottles, food containers, and various other plastic products. Recycling PET plastic to create
synthetic fibers is an eco-friendly approach that helps reduce plastic waste and the demand for
virgin materials.

GOAL

• Household Recycling • Electronic Waste

• Commercial and Industrial Waste • Automotive Industry
• Retail and Supermarkets • Medical and Healthcare Facilities
• Restaurants and Food Services • Events and Gatherings
• Construction and Demolition • Agriculture
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 PRIMARY GOAL

• Promoting Environmental Sustainability

• Supporting Circular Economy
• Innovating Recycling Techniques
• Reducing Pollution
• Reducing Energy Consumption

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 MATERIALS &
MACHINERIES
MATERIALS Machinery and Equipment
REQUIRED
• Plastic Waste • Shredder
• Storage Containers • Washing System
SEGUE BLUE
• Recycled Plastic Products • Extruder
MATERIAL
CLASSIFICATION
Based on Composition and Type of Plastic:

•PET (Polyethylene Terephthalate): Used in beverage bottles and food containers.

•HDPE (High-Density Polyethylene): Used in milk jugs, detergent bottles, and plastic bags.

•LDPE (Low-Density Polyethylene): Used in plastic bags, wraps, and some containers.

•PP (Polypropylene): Used in food containers, caps, and some packaging.

•PS (Polystyrene): Used in foam cups, packaging, and disposable cutlery.

•Other Plastics: Miscellaneous plastics that don't fall into the categories above.
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COLLECTION OF MATERIALS
• SCARP COLLECTOR
• HOTELS
• COLLEGES AND UNIVERSITIES
• RESTAURANTS
• OFFICES
• NGOs
• SHOPS
6 • MUNCIPALITY
MACHINARIES
• SHREDDER

WORK

A machine used to shred plastic waste into smaller pieces or flakes, making it
easier to process further. Shredding improves the efficiency of subsequent steps.

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MACHINARIES
• Washing System

WORK

Equipment to wash and clean the shredded plastic flakes to remove dirt,
contaminants, and residues. A washing system might include a combination of
mechanical and chemical processes.

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MACHINARIES
• Extruder

WORK

An extrusion machine melts the cleaned plastic flakes and pushes them through a
die to create continuous plastic strands. Extruders are essential for further
processing plastic into various forms.

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FINAL OUTCOME
•A significant amount of plastic waste was collected and recycled, diverting it from
landfills and water bodies.
•Increased awareness and understanding of plastic waste issues within the community.
•Improved plastic waste management habits among community members, including
proper separation and disposal of plastics.
•Strengthened community bonds and engagement through collaborative efforts for a
shared cause.
•The project left a positive impact on the local environment, reduced plastic pollution,
and inspired ongoing initiatives for sustainable living.

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COST OF SETUP
1. Shredder:
•Small-scale: ₹50,000 to ₹3,00,000
•Medium-scale: ₹3,00,000 to ₹10,00,000
•Large-scale: ₹10,00,000 and above
2. Washing Line:
•Small-scale: ₹5,00,000 to ₹15,00,000
•Medium-scale: ₹15,00,000 to ₹40,00,000
•Large-scale: ₹40,00,000 and above
3. Extruder:
•Small-scale: ₹2,00,000 to ₹10,00,000
•Medium-scale: ₹10,00,000 to ₹40,00,000
•Large-scale: ₹40,00,000 and above
4. Granulator:
•Small-scale: ₹1,00,000 to ₹5,00,000
•Medium-scale: ₹5,00,000 to ₹20,00,000
•Large-scale: ₹20,00,000 and above
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 TARGET
• REDUCING PLASTIC WASTE
• REDUCE PLASTIC POLLUTION
• STOPS REDUCING FERTILIZATION OF SOIL
• PREVENT ANIMALS TO EAT PLASTIC
• PREVENTING RIVERS AND OCCEANS FROM
PLASTIC

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 GRAPHS SHOWING PLASTIC WASTE AND PLASTIC
RECYCLE IN INDIA

• BLUE LINE SHOWS PLASTIC

WASTE
• RED LINE SHOWS PLASTIC
RECYCLE

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MARKET AND DEMAND
• The global synthetic fibers market size was estimated
6.87%
at USD 69.81 billion in 2022 and it is expected to reach
around USD 118.68 billion by 2032.

• The Indian Synthetic Fiber Market Was Valued

at Usd12367. 35 Million is 2022 and is Expected to Register
a CAGR of 6.87% Over the Forecast Period.

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 PROFIT OF ONE DAY
• 1kg plastic – 15rs
• 2000 kg plastic used – 30000rs
• 1kg plastic – 250 to 300g fiber
• 1kg fiber price - 350rs
• 500 kg fiber – 175000rs
• Labour cost - 5000rs
• Electricity – 5000rs
• Land rent – 7000rs
• Chemicals – 25000rs
• Total profit - 103000rs
• Cost of 1 kg fiber – 218rs
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 .

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