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Polymerisation
Polymerisation
Dr. B. R. Thorat
Department of Chemistry
Government of Maharashtra
Condensation polymerization:
Introduction, Monomers; Condensation polymerization, Mechanism, interfacial polycondensation, ladder polymers, Spiro
polymers.
Unit 4:
Free radical Polymerization: Initiators – AIBN, peroxides- BPO, TBP, tert-Butyl hydroperoxide, Cumyl hydroperoxide,
peroxy acetic acid and per sulphate. Mechanism-Initiation, Propagation, modes of termination, Living Polymer,
inhibitors and retarders, ring opening polymerization of vinylcyclopropane derivatives.
Cationic Polymerization: Initiators: Protic acids, Lewis acids; Mechanism: Initiation, propagation, modes of
termination, Living Polymer, ring opening polymerization cyclic ethers, acetals.
Anionic Polymerization: Initiators- Hydroxides, Alkoxide, Alkali metals, Metal Hydrides, Organometallic compounds
and metal amides. Mechanism- Initiation, Propagation, Modes of termination, living polymer, ring opening
polymerization of lactam, lactone.
Chemistry of Polymerisations
Polymerization is the synthetic process by means of which polymers are synthesized from low molecular weight units called
as monomer.
There are many kinds of polymerization such as vinyl, diene, emulsion, bulk, cationic, anionic, etc. But we are interested here
only on the mechanism and kinetics of the polymerization. There are two types of polymerization reactions are addition
and condensation reactions based on functionality of the monomer.
Monomers such as adipic acid and hexamethylenediamine are described as bifunctional because they have two reactive
groups. As such they can only form linear polymers.
Similarly, the simple vinyl monomers such as ethylene
CH2=CH2 and vinyl acetate CH2=CHOOCCH3 are
considered to be bifunctional.
Step Polymerization
• The polymer build-up proceeds through a reaction between functional groups of the bifunctional
monomers.
• The reaction takes place in a step-wise manner (i.e., one after another), and the polymer build-
up is, therefore, slow (unlike in chain polymerisation where the chain growth is very rapid).
• Although many known reactions with organic functional groups can be made use of in step
polymerisation, condensation, addition, ring opening, amidation and ester-interchange
reactions are the most commonly used ones.
This type of polymerisation generally involves a repetitive condensation reaction (two molecules join together, resulting loss
of small molecules) between two bi-functional monomers. These polycondensation reactions may result in the loss of some
simple molecules as water, alcohol, etc., and lead to the formation of high molecular mass condensation polymers.
In these reactions, the product of each step is again a bi-functional species and the sequence of condensation goes on. Since,
each step produces a distinct functionalised species and is independent of each other; this process is also called as step
growth polymerisation.
Monomers with only one reactive group terminate a growing chain,
and thus give end products with a lower molecular weight.
O
In this case, chain growth is initiated by the reaction of one of the O H2 H2
HO O C C OH
diacid's carboxyl groups with one of the diol's hydroxyl groups.
O Dimer HO2C CO2H
dimer O
-H2O -H2O
HO O
The free carboxyl or hydroxyl group of the H2 O H2 OH
O C C O
resulting dimer can then react with an C
H2
O H2 O C
O O C H2
appropriate functional group in another C OH HO O
H2 trimer
monomer or dimer. This process is repeated tetramer O O
throughout the polymerization mixture O O
O
until all of the monomers are converted to -H2O OH
HO O H2C O
low molecular weight species, such as O CH2 O CH2 O
dimers, trimers, tetramers, etc. H2C O H2C O
O CH2 O
O
O
These molecules, which are called oligomers, can then further heptamer
1) The polymer chain forms slowly, sometimes requiring several hours to several days,
(2) All of the monomers are quickly converted to oligomers, thus, the concentration of growing chains is
high,
(3) Since most of the chemical reactions employed have relatively high energies of activation, the
polymerization mixture is usually heated to high temperatures,
(4) Step-reaction polymerizations normally afford polymers with moderate molecular weights, i.e., <
100,000
(5) Branching or crosslinking does not occur unless a monomer with three or more functional groups is
used.
Some cross linked polymers are also synthesized. Anhydride was condensed with triols.
O
O
O
O
O
Alkyds were synthesized by Kienle in O O
O + HO OH
the 1920s from trifunctional alcohols O
OH O
and dicarboxylic acids.
O glycerol O
phthalic O
anhydride
cross-linked polyester
Unsaturated oils called drying oils were transesterified with the phthalic anhydride in
the reaction so that an unsaturated polyester was obtained.
Other examples are – Polyurethane, Polyurea, Silkfibroin, Cellulose, phenol-aldehyde resin, urea-aldehyde resin, polysulfide,
polysiloxane, etc.
Polyanhydride:
O
n HO2C CO2H HO
O
H + n H2O
adipic acid O n
Polyacetal:
n HO OH + n RO OR HO
O O
CH OH + n ROH
n 2
Polyamide:
H
n H2N CO2H N
H + n H2O
n
O
H H
n HO2C CO2H + n H2N NH2 N N
x y H
y x n + n H2O
O O
Interfacial Condensation
The reaction of an acid halide with a glycol or a diamine proceeds rapidly to high-molecular-weight polymer if carried out
at the interface between two liquid phases, each containing one of the reactants.
Very-high-molecular-weight polymer can be formed. Typically, an aqueous phase containing the diamine or glycol and an
acid acceptor is layered over an organic phase containing the acid chloride at room temperature .
The polymer formed at the interface can be pulled off as a continuous film or filament.
The method has been applied to the formation of polyamides, polyurethanes, polyureas, polysulfonamides, and
polyphenyl esters.
It is particularly useful for preparing polymers that are unstable at the higher temperatures usual in step reaction
polyrnerization.
Ladder polymers
This constitute a group of polymers with a regular sequence of cross-links. A ladder polymer consists of two parallel linear
strands of molecules with a regular sequence of crosslinks.
Ladder polymers have only condensed cyclic units in the chain; they are also commonly referred to as double-chain or
double-strand polymers.
O
A typical example is poly(imidazopyrrolone),
O O
which is obtained by the polymerization of H2N NH2 N N
aromatic dianhydrides such as pyromellitic n O O + n
N N
dianhydride or aromatic tetracarboxylic acids with H2N NH2
orthoaromatic tetramines like 1,2,4,5- O O
O n
tetraaminobenzene.
The molecular structure of ladder polymers is more rigid than that of conventional linear polymers. Many such polymers
display exceptional thermal, mechanical, and electrical behaviour.
Their thermal stability is due to the molecular structure, which requires that two bonds must be broken at a cleavage site
in order to disrupt the overall integrity of the molecule; when only one bond is broken, the second holds the entire
molecule together.
Spiro polymers:
Polymer chains based on spiro structures have been studied as another route to heat-resistant polymers.
A spiro structure is a double-strand structure in which the uninterrupted sequence of rings have one atom in common
between adjacent rings. (Adjacent rings in ladder polymers have two or more atoms in common.)
An example of a spiro polymer is the polyspiroketal synthesized from 1,4-cyclohexanedione and pentaerythritol. The low
solubility and intractability of spiro polymers makes it difficult to synthesize or utilize high-molecular-weight polymers.
HO OH O O
+
O O + H
HO OH O O n
Addition polymerization: Chain Growth Polymerisation
Addition polymerization can be takes place by chain mechanism. Here polymer is formed by progressive linking of the
monomers into larger ones and these again continue to grow by further coupling of monomers.
1. The monomers contain at least a one double bond that participates in the e.g. ethylene (CH2=CH2), vinyl chloride
(CH2=CHCl), styrene (Ph-CH=CH2),
polymerisation reaction. butadiene (CH2=CH-CH=CH2), etc.
2. The initiators for chain polymerisation may be different depending upon the The mechanism of addition polymerization
involves in three basic steps as- initiation,
nature of initiation i.e. free radical or ions (cation and anion). propagation and termination of chain.
3. The carbon-carbon double bond in vinyl monomers and the carbon-oxygen C6H5CH=CH2 and the vinyl ethers
double bond in aldehydes and ketones are the two main types of linkages CH2=CHOR, formaldehyde, acetone,
etc.
that undergo chain polymerisation.
4. Once the initiation occurs, the polymer chains form very quickly i.e. in the time
scale of 10-1 to 10-6 s.
5. The catalyst concentration needed is very low i.e. during the course of
polymerisation only monomers and polymer are present,
6. The process is exothermic
7. High polymers with molecular weights of 10,000 to 10 million can be obtained,)
Free radical polymerisation
A free radical may be defined as an intermediate compound formed during the polymerization containing an odd number of
electrons, but which do not carry an electric charge and are not free ions.
Initiators in free radical polymerisation:
Initiators of the type required for vinyl polymerisations are formed from compounds with relatively weak valency links which
are relatively easily broken thermally. Irradiation of various wavelengths is sometimes employed to generate the radicals
from an initiator.
azo compounds such as 2,2'-azobis(isobutyronitrile) (AIBN) and organic peroxides such as benzoyl peroxide (BPO)
are well-known thermal radical initiators, and
benzenesulfonic acid esters and alkylsulfonium salts have been developed as thermal cation initiators
The first stable free radical, triphenylmethyl (C6H5)3C•, was isolated by Gomberg in 1900, and in gaseous reactions the
existence of radicals such as methyl •CH3 was postulated at an early date.
NC CN CN
The decomposition of azodiisobutyronitrile leads to the N
formation of radicals from this initiator is accelerated by CH3 2 + N2
H3C CH N H 3C CH3
irradiation: 3 CN
It decomposes into two radicals, (CH3)2C•CN and nitrogen N2
Dibenzoyl peroxide decomposes at a rate suitable for most direct polymerisations in bulk, solution and aqueous
media, whether in emulsion or bead form, since most of these reactions are performed at 60–100°C.
Dibenzoyl peroxide has a half-life of 5 h at 77°C.
o-, m- and p-bromobenzoyl peroxides, in which the bromine atoms are useful as markers to show the fate of the
radicals. Dilauroyl hydroperoxide C11H23CO.OO.OCC11H23 has been used technically.
Hydroperoxides as represented by t-butyl hydroperoxide (CH3)3COOH and cumene hydroperoxide C6H5C(CH3)OOH represent
an allied class with technical interest:
H3 C
CH3 O
H3C O H3 C OH
OH O
H3C O + CH3
-OH H3C CH3 +
2-hydroperoxy-2-methylpropane H3 C CH3
(t-butyl hydroperoxide) -OH
(2-hydroperoxypropan-2-yl)benzene
(cumene hydroperoxide)
These hydroperoxides are of interest in redox initiators.
X X
OH or h
+ HO
R O R O
Dialkyl peroxides of the type di-t-butyl peroxide (CH3)3C.O.O.C(CH3)3 are also of considerable interest, and tend to be subject
to less side reactions except for their own further decomposition as shown below:
H3C CH3 H 3 C H3C O
O CH3 O O
2 + CH3
H3C CH O CN H3C CH H3 C CH3 H 3C CH 3
3 3
di-t-butyl peroxide
These peroxides are useful for polymerisations that take place at 100–120 °C.
A number of peresters are in commercial production, e.g. t-butyl perbenzoate (TBPB) (CH 3)3C.O.O.OC.C6H5, which acts as a
source of t-butoxy radicals at a lower temperature than di-t -butyl hydroperoxide, and also as a source of benzoyloxy radicals
at high temperatures. O O
O CH3 H3C
O O + O
CH3
CH3 H3C CH
3
t-butyl perbenzoate
Some tertiary phosphines were reported as initiator/catalyst such as tributylphosphine (TBP) and dimethylphenylphosphine
(DMPP).
Hydrogen peroxide H2O2 is the simplest compound in this class and is available technically as a 30–40% solution.
Initiation is not caused by the simple decomposition H2O2 2 OH•, but the presence of a trace of ferrous ion, of the order of
a few parts per million of water present, seems to be essential, and radicals are generated according to the Haber–Weiss
mechanism: 2+
H2O2 + Fe HO + Fe3+ + HO
The hydroxyl radical formed commences a polymerisation chain in the usual manner and is in competition with a second
reaction that consumes the radical:
HO + Fe2+ HO + Fe3+
Major class of water-soluble initiators consists of the persulfate salts, i.e. salts of persulfuric acid H 2S2O8. Potassium
persulfate K2S2O8 is the least soluble salt than sodium persulfate Na2S2O8 or ammonium persulfate (NH4)2S2O8.
The decomposition of persulfate may be regarded as thermal dissociation of sulfate ion radicals:
S2O82- 2 SO4
A secondary reaction may, however, produce hydroxyl radicals by reaction with water, and these hydroxyls may be the true
initiators:
SO4 + H2O HSO4- + HO
Free radical Polymerization:
Let R be a radical from any source called initiator. CH 2=CHX represents a simple vinyl monomer where X is a substituent,
which may be H as in ethylene CH2=CH2, Cl as in vinyl chloride CH2=CHCl, OOCCH3 as in vinyl acetate
CH2=CHOOCCH3 or many other groups, which will be indicated in lists of monomers.
The initiation process, consists of the attack of the free radical (obtained
from initiator) on one of the doubly bonded carbon atoms of the H
monomer. One electron of the double bond pairs with the odd electron of R + H2C CHX R
the free radical to form a bond between the latter and one carbon atom X
other electron shift next carbon forming new free radical.
H H H
H H H
R + H2C CHX R + H2 C CHX R The new free radical can,
X X X X X X however, in its turn add on extra
n H2C CHX monomer units, and a chain
reaction occurs, representing the
H propagation stage:
H
R
X n X
The final stage is termination, which may take place by one of several processes.
Combination:
H H H H
H H
R + R R R
X n X X mX X n X X X m
Disproportionation: Disproportionation in which hydrogen transfer results in the formation of two molecules with one
saturated and one unsaturated end group.
H H H H
H H H
R + R H
R + R
X n X X mX X n X X X m
Chain Transfer: This is not a complete termination reaction, but it ends the propagation of a growing chain and enables a
new one to commence.
H H
H H
The reaction involves the transfer of an atom R + H2C CHX
R + H3C CHX
between the radical and the molecule. X n X X n X
Block copolymers have commercial potential for obtaining products that can incorporate the desirable properties of two or
more homopolymers.
The situation is very different for conventional (nonliving) radical polymerizations since the lifetime of propagating radicals in
these systems is very short (typically less than a second or, at most, a few seconds) because of the ever-present occurrence of
normal bimolecular termination (coupling and/or disproportionation). The lifetime enhances by by either reversible
termination or reversible transfer..
Living radical polymerization (LRP) with reversible termination generally proceeds as follows:
R Z R + Z
reactive stable radical The initiator RZ undergoes homolytic bond breakage,
radical to produce one reactive and one stable free radical.
M
Bimolecular The reactive radicals quickly initiate polymerization,
termination RMn propagating radicals but the stable radicals are too stable to initiate
polymerization. Once polymerization over, Z terminate
reversibly the growth of chain.
RMn Z Dormant species
The stable radical acts as a controlling or mediating agent because it is sufficiently reactive to couple rapidly with
propagating chains to convert them reversibly into dormant, nonpropagating species. The stable radical is often called the
persistent radical, and its suppression of bimolecular termination between living polymers is called the persistent radical
effect (PRE).
Retardation and inhibition
A retarder is defined as a substance that can react with a radical to form
products incapable of adding monomer.
It both reduces the concentration of radicals and shortens their average NO2
lifetime and thus the length the polymer chain. N C6H5
N
In the simplest case, the retarder may be a free radical, such as
C6 H5
triphenylmethyl or diphenylpicrylhydrazyl, which is too unreactive to initiate O 2N NO2
a polymer chain. free radical 2,2-diphenyl-1-
The mechanism of retardation is simply the combination or picryl hydrazyl
disproportionation of radicals.
Some other compounds, such as phenols, or even molecular oxygen, are inhibit the polymerization; and transforming the
propagating radical to an oxygencentered radical that is unable to initiate polymerization. Tetramethylpiperidinyloxy
(TEMPO) are two examples of radicals used to inhibit the radical polymerization.
H
H H
M O N
+ O N M
X n X
X n X
Inhibitors are useful in determining initiation rates; since their reaction with radicals is so rapid that the
decomposition of inhibitor is independent of its concentration but gives directly the rate of generation of radicals.
As a result, the length of the induction period before polymerization starts is directly proportional to the number of
inhibitor molecules initially present to one radical.
If the addition of a chain transfer agent to a polymerising system works efficiently, it will both slow the polymerisation rate
and reduce the molecular weight because the free radical formed after termination may be much less active than the
original radical (polymer chain) in starting new chains, and when these are formed, they are terminated after a relatively
short growth. e.g. termination by mercaptons.
H H H
H H
R R + t-C12H25S
+ t-C12H25SH
X n X X n X
O O
p-benzoquinone produces radicals that are
H H
resonance stabilised and are removed from a H H
system by mutual combination or M + M +
disproportionation. Only a small amount of X n X X n X
inhibitor is required to stop polymerisation of a O OH
system. p-benzoquinone.
Aromatic compounds such as nitrobenzene C6H5NO2 and the dinitrobenzenes (o-, m-, p-)C6H4(NO2)2 are retarders for most
monomers, e.g. styrene, but tend to inhibit vinyl acetate polymerisation, since the monomer produces very active radicals
which are not resonance stabilized
Ring opening polymerization of vinylcyclopropane derivatives
Ring-opening polymerization is a form of chain-growth polymerization, in which the terminal end of a polymer chain acts as a
reactive center where further cyclic monomers can react by opening its ring system and form a longer polymer chain.
M
P* + P M*
active chain for
ionic progression cyclic
(radical, cationic, monomer
anionic)
Some cyclic monomers such as norbornene or cyclooctadiene can be polymerized to high molecular weight polymers by
using metal catalysts.
The driving force for the ring-opening of cyclic monomers is via the relief of bond-angle strain or steric repulsions between
atoms at the center of a ring.
Mechanisms of ring opening polymerization:
A typical example of anionic ROP is that of ε-caprolactone, initiated by an alkoxide functional group.
O O
O O
O O O
RO + RO + RO O
n
Radical ring opening polymerization
Ring-opening polymerization can also proceed via free radical polymerization.
The introduction of an oxygen into the ring will usually promote free radical ring-opening polymerization, because the
resulting carbon–oxygen double bond is much more stable than a carbon-carbon double bond.
Thus, cyclic hetero monomers that carry a vinyl side group like cyclic ketene acetals, cyclic ketene aminals, cyclic vinyl
ethers, and unsaturated spiro ortho esters will readily undergo free radical ring-opening polymerization.
R
R Y
+ R X
R +
X Y X Y X X Y Y
stabilization of Y X
the formed radical
X
R R
+ Y
X Y Y X
Y X n
SN 2
X + X X X + X X
n
SN1
X + X X X + X X
n
Cationic polymerization
Use of cationic initiators which include reagents capable of providing positive ions or H + ions. Typical examples are
aluminium chloride with water (AlCl3+H2O) or boron trifluoride with water (BF3+H2O).
They are effective with monomers containing electron releasing groups like methyl (-CH 3) or phenyl (-C6H5) etc. They include
propylene (CH3CH=CH2) and the styrene (C6H5CH=CH2).
i) Chain Initiation
Initiators: Protonic acids such as HBr, HI, sulfuric acid, phosphoric acid, perchloric acid, trifluoromethyl sulfonic acid, etc. and
Lewis acid such as AlCl3, AlBr3, BF3, SnCl4, TiCl4, with a co-initiator (water, protonic acids, alkyl halides) is needed to activate
the Lewis acid.
𝐵𝐹 3 + 𝐻 2 𝑂 → 𝐵𝐹 3 − 𝐻 2 𝑂
−
+¿ ( 𝐵𝐹 3 𝑂𝐻 ) ¿
𝐵𝐹 3 − 𝐻 2 𝑂 + ( 𝐶𝐻 3 ) 2 𝐶 =𝐶𝐻 2 → ( 𝐶𝐻 3 )3 𝐶
Decomposition of the initiator is shown as BF3 + H2O → H+ + BF3(OH–). The proton (H+) adds to C – C double bond of alkene
to form stable carbocation. Where, G is electron donating group.
H+ + H2C H3C
G G
vinyl monomer carbocation
ii) Chain Propagation
Carbocation add to the C – C double bond of another monomer molecule to from new carbocation.
G G G
H3C + H2C + H2C
G G H3C G G H3C G
carbocation vinyl monomer
n H2C
G
G G
H3C G
n
iii) Chain Termination
Reaction is terminated by combination of carbocation with negative ion (or) by loss of proton.
G G G G
+ HSO4- + H2SO4
H3C G H3C G
n n
Anionic polymerization
Use of anionic initiators which include reagents capable of providing negative ions.
Typical catalysts include sodium in liquid ammonia, alkali metal alkyls, Grignard reagents and triphenylmethyl sodium
[(C6H5)3C-Na].
They are effective with monomers containing electron withdrawing groups like nitrile (–CN) or chloride (-Cl), etc. They
include acrylonitrile [CH2=C(CN)], vinyl chloride [CH2=C(Cl)], methyl methacrylate [CH2=C(CH3)COOCH3], etc.
Ability of substituents to stabilize carbanions decreases as: -NO2 > -C=O > -SO2 > -CO2 ~ -CN > -SO > -Ph ~ -CH=CH2 >>> -CH3.
i) Chain Initiation
Base Initiators are often organometallic compounds or salt of a strong base, such as an alkali metal alkoxide or alacoholates
(tert-BuOLi, tert-BuOK), Sodium metal in tetrahydrofuran, sodium or Potassium with liquid ammonia, Stable alkali metal
complexes may be formed with aromatic compounds (e.g. Na/naphthalene) in ether, alkyl amides such as NaNH 2 or KNH2, .
Organolithium salts (n-BuLi, sec-BuLi, tert-BuLi), Grignard reagent
Potassium amide (K+NH2-) adds to C – C double bond of alkene to form stable carbanion. Where, W is electron withdrawing
group.
W W
H2N
C W
H2 n
A R3
R1 R 2 n
R 3 R4 m M
R4
Deliberate Termination (no spontaneous termination):
A R3 + ROH A R3
R1 R2 n R 1 R2 n H
R3 R4 m M R3 R4 m
R4 R4
For any living polymerization, one The number average molecular weight In many cases, the impurities react
initiator generates one polymer (Mn) in living anionic polymerization is a quickly with initiators, especially
chain and that the product after all simple function of the stoichiometry and alkyllithium initiators, so that
of the monomer has been the degree of monomer conversion, since molecular weight control can still be
consumed is a polymer with an one polymer is formed for each initiator achieved by determining the
active anionic chain end. molecule. impurity level
Na+
Propagation: Na+ + +
THF
radical-anion
dimerization
Na+
Na+
Monomers used for different polymerization: