SeAH FS

- SUCTION ALFOS

Innovation Perfection

August 3rd , 2017

□ Suction ALFOS

□ Cycle Test Equipment

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# Application Scope

Others

Hot pipe Side Condenser

Capillary Tube
(HD, SG, GSG,NSG) (HD, SG, GSG,NSG)

Dryer

Evaporator
Condenser
(Fin Type)
Modular

Suction pipe
Compressor Tube
(ALFOS) BAg-KB(Silver Brazing Rod)

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Ⅰ. Suction ALFOS

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Cu Suction vs Al Suction(ALFOS)
 Joint Development : 2010. 10 ~ 2011. 04

Ass`y Pipe Suction Cu Suction Al Suction

capillary Suction tube AL Forming Suction tube Shirink tube

Material (Suction pipe) Cu Al

A fixed way
Soldering Aluminium forming with heat shrink tube
(Suction pipe & capillary)

Contact
Line contact Surface contact
(Suction + Capillary)

Energy Consumption 100% 99%

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History of ALFOS development
Power
History Type Picture Development contents Remark
Consumption

Exterior 1. Sn Brazing (Galvanized Pipe & Cu Capillary)

2% ↑
type 2. Result : Drop (Lack of corrosion resistance)

Inner 1. Inserting of Cu Capillary to inner of NSG Pipe

4% ↑
type 2. Result : Drop (Lack of performance & quality)
2006.5
Development ~
history 2008.4

Heat 1. Bonding of NSG Pipe & Cu Capillary by heat

Transfer transfer adhesive, then its insert in the shrink tube. 1% ↑
Type 2. Result : Drop (Bending workability difficult of Customer)

1. Performance improve by Al Forming shape S

Forming 1 ~ 2%
2008.5 @ Heat Transfer Area ↑ (1mm -> 2.4mm) Compan
Type Reduction y
2. Cost reduction by used Al material

1. April. 2010 : Complete application development

2. May 2010 : Complete limited production (3,000EA)
Applied 3. May 2011 : Started production
2011.5 S Company -
History 1) 2011 : 160,000 EA
~
2) 2012 : 610,000 EA
3) 2013 : 800,000 EA

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Inspection Process
■ Eutectic Bonding Inspection Process

1. Leak Test process

- Material Eutectic Bonding 1st Leak Test Ass’ y 2nd Leak Test

Diag-
ram

1. Differential
Me- Nitrogen
pressure
thod Charging
2. Under water

2. Leak Test
1) Test Specifications: 15kgf/cm2 (pressure), 2 times inspection (Differential pressure Test ,Under water Test)

Connect Coupler (Start, End) Test

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Inspection Process
■ Eutectic Bonding Length Test

Al
Al
Diffusion
Layer
Photo Diffusion Layer
(SEM)
Cu
Cu

Thickness (Diffusion Layer):

Contents Diffusion Layer photo
24.8um

Bonding
Photo

Total
Boding 6.47mm 6.87mm
Length

Analysis Result :
1) Length : About 6.47mm-6.87mm
2) Thickness : About 24.8um

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Reliability Test
■ Eutectic Bonding (Corrosion Resistance Test Result)

Eutectic Bonding Cut open test Bonded Length Bonded part magnified

Al Al
Cu

Cu

Tests Test Equip Test Condition Standard Result Find

1. Temperature 35±2℃,
1.Eutectic 2. Humidity: 95±5% Found OK
Bonding Salt after
3. 5% Slat spraying for 8 H, and Over 10 Cycle 34Cycle OK
Corrosion Sprayer
test 16H without treatment done
/Per cycle & Continues

2. Eutectic
Pressure 1. Pressure test after 10 Salt 150 kg/ ㎠
Bonding * US: 105kg/ ㎠ ↑ OK
tester spray Cycle test ↑
pressure test

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Reliability Test
■ Air Pressure test result (after Salt spray test 10 cycle)

Tested by
Burst of tube
Befor/After after
Tube with salt spray applied, Tube with salt spray applied,
Photo 130kg/ ㎠ X
but air pressure test not applied also Air pressure test applied
180 sec

Air pressure test result Air pressure test result

Sample Remark
(before Spray test Done) (After spray test done – 10 Cycle)
Spl’1 169.9 150
Spl’2 162.7 175
Spl’3 171.8 170
Avg 168.1 165

-Sample condition: Salt spray Test 816Hr Finished (T:0.6t),

Test Test finished, because we couldn’t find any reliability problem. Approval Condition.
Condition - Test applied time: 180 sec * US: 105kg/ ㎠
- Pressure condition: 150 kg/ ㎠

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Reliability Test
■ ETC

Leakage,Inner pressure Residual Moisture Residual foreign substance

Tests Test Equipment Test Condition Standard Result Find

12.5~14.5 Kgf/ ㎠ , 1 No
3.Leakage Leakage meter No leakage OK
Min leakage
4.Inner pressure No
Pressure meter 24.6 Kgf/ ㎠ , 1 Min No leakage OK
(Finished good) leakage

5.Residual 125±5℃, 5Min Evap,

Moisture meter 10mg ↓ 2.37 OK
Moisture 20Min to get moisture

6.Residual SS-Filtering Applying Solvent

5mg ↓ 0.32 OK
foreign substance Equip cleaning
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Ⅱ. Cycle Test Equipment

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Refrigeration Cycle Test Equipment

Chamber 1. Condenser Efficiency Tester

Equipment Applications Specification Image

1. Range (Temp. , Humidity)

- Temp. : -30℃ ~ +80℃
- Humidity : 20% ~ 95%
1. Condenser Test
2. Humidity control range
2. Performance Test
: 20℃ ~ 80℃
1) Pull Down
2) Energy Consumption
3. Accuracy
- Temp. : Within ±0.5~0.7℃
- Humidity : ±2.0% RH
Chamber 1

1. Brine Flow
: 0.1 ~ 0.6 LPM
1. Condenser Test
2. Air Flow
: 0.3 ~ 3.0 CMM

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Refrigeration Cycle Test Equipment

Chamber 2. Evaporator Efficiency Tester

Equipment Applications Specification Image

1. Range (Temp. , Humidity)

- Temp. : -40℃ ~ +80℃
- Humidity : 20% ~ 98%
1. Evaporator Test
2. Humidity control range
2. Performance Test
: 1℃ ~ 80℃
1) Pull Down
2) Energy Consumption
3. Accuracy
- Temp. : Within ±0.5~0.7℃
- Humidity : ±2.0% RH
Chamber 2
1. Brine Flow
: 0.3 ~ 3.0 LPM

2. Air Flow
1. Evaporator Test : 0.1 ~ 1.8 CMM

3. Water tank
: -30 ~ +40℃
(Constant-temperature)

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Refrigeration Cycle Test Equipment

Chamber 3. Ref. Energy Consumption Tester

Equipment Applications Specification Image

1. Range (Temp. , Humidity)

- Temp : -35℃ ~ +70℃
- Humidity : 25% ~ 98%
1. Performance Test
1) Pull Down
2. Humidity control range
2) Energy Consumption
: 5℃ ~ 70℃
2. Reliability Test
3. Accuracy
- Temp : Within ±0.5~0.7℃
- Humidity : ±2.0% RH
Chamber 3

1. Energy Consumption Test 1. Voltage

: 10 ~ 300V

2. Control to 2. Frequency
Voltage & Frequency : 45 ~ 60 Hz

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