PRESENTATION REPORT 3 MONTH ACTIVITY

“ELIMINATE PROBLEM SHAFT SHEET PG DENTED”

PRESENTED BY :
RAYHAN NUGRAHA
NIK. 23090003

Mentor Manager
Khristian Candra Luckyta Dedy Haryanto
Structure Organization & Job Desc Mitsunaga M.
SGM

Yurian Romi N. Dedi Haryanto Taufik H. Budi N Sunarto Yogi Eko Septa C
Manager Manager Manager Manager Manager Manager Manager Manager

Frenty Toifah Basuki Ade Rizky Novianti Zen Nanda K. Candra Rayhan
Admin Admin Engineer Engineer Engineer Engineer Engineer Engineer Engineer

Job Description
1. New Model Parts execution
(PDR, MDR, Trial, Part Review, ES, PLS, MP Ability, and MP
Cost).
2. Current Model Parts executions (Follow Up Parts Problem)
3. Do Kaizen activities : Cost Down & 4M Activity.
History Defect Trend From 6 Month Pass

Defect Rate
Increase

DOWNTIME ON LUPINUS MODELS FROM 6 MONTH

Contribution
From lupinus

INLINE QUALITY AND PARTS QUALITY

CONTRIBUTED FROM SHEET DENTED
Target Case

TARGET

1. To eliminate potential caused Sheet PG Dented by analyse related part one by one
 Master Schedule
September October November
Activity
W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
OJT as Part Engineering Staff
Study & Define Case for project presentation
Review & Fix Thema Project for Presentation
Project - Gather past problem data
Project - Gather measurement data support
Review Project Presentation (Oct Summary)
Project - Plan to improvement
Project - Monitoring Result after Improvement
Review Project Presentation (Nov Summary)
Final Presentation
History Problem Shaft Sheet PG

>> Sheet PG Rear crash with carriage

Root Cause Analysis

Sheet PG
Rear Dented
Breakdown Product Analysis

Shaft Sheet PG Surrounding Part Related

Breakdown Product Analysis

 Rootcause Suspect

Why – Why Analysis

W1 : SHEET PG REAR crash with CARRIAGE
W2 : SHAFT SHEET PG REAR ASSY no flexible/unsmooth movement
W3 : Effect from SHAFT SHEET PG ASSY front unsmoot moving
W4 : SHAFT SHEET PG front Crash with PAPER GUIDE UPPER FRONT

 Calculation distance

(1). D = 1 MM -> R : 0.5 MM

(2). Distance from MOUNTING PLATE,SHAFT,SHEET PG's center to
edge of FRAME PF UPPER FRONT'S RIB
= 3 MM
(3). Thickness of MOUNTING PLATE,SHAFT,SHEET PG
= 1 MM
Calculation :
= 3 - (1 + 0.5)
= 3 - 1.5
= 1.5 mm (DISTANCE BETWEEN FRAME PF UPPER FRONT'S
RIB TO MOUNTING PLATE,SHAFT,SHEET PG)
Breakdown Product Analysis
Verification Analysis Character F
Point 1 2 3 4 5 6 7
Std. 6.2 6.2 6.2 6.2 6.2 6.2 6.2
SHEET PG, B Tol. ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5
Upper 6.7 6.7 6.7 6.7 6.7 6.7 6.7
P/No : 162503900 Lower 5.7 5.7 5.7 5.7 5.7 5.7 5.7
1 6.399 6.309 6.427 6.495 5.927 6.107 6.469
P/Name : Sheet PG, B 2 6.011 6.077 6.273 6.257 5.837 5.902 6.471
3 6.117 6.283 6.378 6.346 6.477 6.418 6.594
Insp. : 4 6.097 6.291 6.407 6.448 6.546 6.547 6.266
5 6.256 6.229 6.416 6.405 6.089 6.128 6.433

Character G
Point 1 2 3 4 5 6 7
Std. 1.4 1.4 1.4 1.4 1.4 1.4 1.4
Tol. 0.1/-0.25 0.1/-0.25 0.1/-0.25 0.1/-0.25 0.1/-0.25 0.1/-0.25 0.1/-0.25
Upper 1.50 1.50 1.50 1.50 1.50 1.50 1.50
Lower 1.15 1.15 1.15 1.15 1.15 1.15 1.15
1 1.451 1.501 1.441 1.489 1.500 1.465 1.415
2 1.484 1.513 1.406 1.452 1.488 1.43 1.301
3 1.329 1.396 1.474 1.472 1.354 1.382 1.339
4 1.35 1.425 1.364 1.418 1.491 1.47 1.187
5 1.357 1.296 1.222 1.272 1.316 1.275 1.271

Char F Measurement Char G Measurement

6.9 1.8
6.7 1.6
6.5
1.4
6.3
1.2
6.1
5.9 1
5.7 0.8
5.5 0.6
1 2 3 4 5 6 7 1 2 3 4 5 6 7

Series1 Series2 Series3 Series4 Series5 Series1 Series2 Series3 Series4 Series5
Verification Analysis

(1). DISTANCE STD FROM ASSEMBLY LAYOUT (POIN 13.1 +/-0.3)

INSPECTION RESULT
ITEM STD TOLERANCE TOOL SAMPLE NG
UPPER LOWER A B C D E F G H I J K
ADD 13.1 0.3 -0.3 TMS 12.764 12.925 12.544 13.090 12.456 12.605 12.863 12.769 12.969 12.982 13.085
ADD 13.1 0.3 -0.3 TMS 12.624 12.766 12.420 12.961 12.229 12.459 12.674 12.648 12.860 12.761 12.972
ADD 13.1 0.3 -0.3 TMS 12.517 12.651 12.333 12.874 12.144 12.348 12.538 12.563 12.778 12.624 12.885
ADD 13.1 0.3 -0.3 TMS 12.444 12.588 12.264 12.805 12.108 12.266 12.453 12.490 12.676 12.523 12.797
ADD 13.1 0.3 -0.3 TMS 12.360 12.506 12.191 12.706 12.181 12.136 12.402 12.411 12.558 12.482 12.729
ADD 13.1 0.3 -0.3 TMS 12.584 12.419 12.173 12.584 12.222 12.106 12.435 12.448 12.467 12.522 12.647
ADD 13.1 0.3 -0.3 TMS 12.546 12.376 12.222 12.546 12.274 12.182 12.546 12.586 12.453 12.644 12.574
STD MIN 12.800 12.800 12.800 12.800 12.800 12.800 12.800 12.800 12.800 12.800 12.800
STD MAX 13.400 13.400 13.400 13.400 13.400 13.400 13.400 13.400 13.400 13.400 13.400
MAX 12.764 12.925 12.544 13.090 12.456 12.605 12.863 12.769 12.969 12.982 13.085
MIN 12.360 12.376 12.173 12.546 12.108 12.106 12.402 12.411 12.453 12.482 12.574
AVERAGE 12.548 12.604 12.307 12.795 12.231 12.300 12.559 12.559 12.680 12.648 12.813
History Improvement

No. Improvement Date Content Suspect Content Improvement Evid

1 21 July 2023 Sheet PG point degree NG Re-fold Shaft Sheet PG B in spec

2 Additional dimension standard

for improve JIG
Addtiional dimension check for
mounting and sheet
3 CAM Sheet PG Rear char
BZ BY