Use surface grinder for finishing

Surface grinding is done on flat surfaces to

produce a smooth finish. It is a widely used
abrasive machining process in which a spinning
wheel covered in rough particles (grinding wheel)
cuts chips of metallic or nonmetallic substance
from a workpiece, making a face of it flat or
smooth.
 Process of grinding machine
Surface grinding is an abrasive process. It
involves securing the object to a device that will
hold it in place (a chuck) before slowly moving the
object's surface across a grinding wheel that's
spinning really fast. This will generate a flat plane
wherever the machine comes into contact with
the object.
 What Is Finishing In Machining

Finishing, also recognized as Grinding finishing, represents the

culminating phase in the machining processing stages. Following the
roughing step, finishing zeroes in on realizing precise dimensions,
stringent tolerances, and a superior surface finish indispensable for the
end part.
Where roughing emphasizes hefty, expansive cuts, finishing transitions
to delicate, exact cuts using refined tools. This stage meticulously
polishes the part’s surface, ensuring it mirrors the design criteria to the
letter. The finishing touch imparts the component its sleek, polished
appearance and guarantees the precision essential for optimal
functionality.
The depth of detail and precision in finishing underscores its
significance, producing a component that strikes the perfect balance
between operational efficacy and visual appeal.
 Benefits Of Finishing
Finishing in machining offers a host of benefits:
High Dimensional Accuracy: The paramount advantage of finishing lies in bestowing
the final product with unparalleled precision, aligning seamlessly with the design’s
stipulated dimensions and tolerances. High dimensional accuracy is imperative,
ensuring the component operates flawlessly in its designated application.
Improved Aesthetic Appeal: A well-executed finishing process gives the final product
a smooth and polished appearance, enhancing its visual appeal. This is especially
important in industries such as automotive, aerospace, or consumer electronics,
where the aesthetic quality of parts is a consideration.
Enhanced Durability: Finishing often includes processes that can improve the part’s
durability. This could be through surface hardening treatments or coatings that
improve resistance to wear, corrosion, or heat.
Improved Surface Quality: The finishing process meticulously refines the initial rough
surfaces, culminating in a part distinguished by its good surface quality. This elevates
the part’s aesthetic appeal and minimizes friction in dynamic components.
Increased Product Lifespan: By improving the precision, durability, and surface quality
of the part, finishing can also contribute to extending the product’s lifespan. This
means fewer replacements and lower long-term costs.
 Purpose
Finishing: Finishing, on the other hand, is about refining the
workpiece to match the design specifications exactly. It involves
achieving precise dimensions, tight tolerances, and a high-quality
surface finish.
Rate of Material Removal: Finishing, in contrast, has a
much lower material removal rate. Its lighter, more precise cuts are
intended to refine, not significantly reduce, the workpiece.
Feed Rate and Cutting Depth: Finishing uses slower feed
rates and shallower cuts to maintain high precision and surface
quality
 Surface finish: Finishing results in a smooth, polished
surface, eliminating any roughness left from the roughing
stage.
Dimensional Accuracy and Tolerance: Finishing is all
about precision. It works to meet the exact tolerances
specified in the design, ensuring the part fits and functions
as intended.
Cutting Tools: Finishing employs smaller, finer cutting
tools that take lighter cuts to achieve a smooth surface and
precise dimensions.