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    This document summarizes the process of creating an award stamp using electron beam machining (EBM). [1] The EBM process uses a powerful electron beam to melt metal powder layer-by-layer to produce high-quality metal parts comparable to casting. [2] The student used an Arcam EBM machine with titanium powder to create the stamp over 30 minutes. [3] While the final product had a high density, some polishing was needed to achieve a smooth surface.

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    This document summarizes the process of creating an award stamp using electron beam machining (EBM). [1] The EBM process uses a powerful electron beam to melt metal powder layer-by-layer to produce high-quality metal parts comparable to casting. [2] The student used an Arcam EBM machine with titanium powder to create the stamp over 30 minutes. [3] While the final product had a high density, some polishing was needed to achieve a smooth surface.

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    © All Rights Reserved
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    6 views14 pages

    AMP Ass 3

    Uploaded by

    pechravinths
    This document summarizes the process of creating an award stamp using electron beam machining (EBM). [1] The EBM process uses a powerful electron beam to melt metal powder layer-by-layer to produce high-quality metal parts comparable to casting. [2] The student used an Arcam EBM machine with titanium powder to create the stamp over 30 minutes. [3] While the final product had a high density, some polishing was needed to achieve a smooth surface.

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    © All Rights Reserved
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    of 14

    Institute of Technology of Cambodia

    Department of Industrial and Mechanical Engineering

    Award Stamp (EBM)

    Adviser : Dr. KRUY Sothea


    Presenter : PECH Ravin

    December 20, 2021


    Content

    1. Introduction
    2. Literature review
    3. Equipment
    4. Processing
    5. Final product
    6. Conclusion
    7. Reference

    2
    1. Introduction

     Significances
     The EBM process uses a beam several times more powerful than a laser.
     EBM can produce high-quality metal parts comparable to those produced with traditional manufacturing
    methods such as casting.
     Not only do the parts possess strong mechanical properties, they also typically have a high density.
     EBM offers minimal waste, as most of the unused powder can be recycled for future use.

     Objective
     To create an award stamp using electron beam machining process by melting with Arcam EBM machine.
     To make an award stamp with rough surface.

    3
    2. Literature review

     EBM schematic
    2. Literature review

     EBM electron gun

    5
    2. Literature review

     EBM for melting

     A high-energy electron beam melts layers of powdered metal to create a form within a vacuum

    6
    3. Equipment

    Arcam EBM Titanium powder


    Melting rate: /hour

    7
    4. Processing

    1. CAD Software Design 2. Build Model Generation in Magics software

    8
    4. Processing

    3. Fill the hoppers with powder 4. Start melting with electron beam

    9
    4. Processing

    5. Finish melting 6. Powder recovery

    10
    5. Final product

     Process duration time: 30 min

    11
    6. Conclusion

     Final product are finished by using 3D printing technologies. This increased beam power and multiple
    electron beams are used simultaneously in the EBM process and ultimately means faster printing speeds.
     Preheating the print bed also minimizes residual stresses reducing that need for support structures.
     Even our products are not smooth enough but it has high density. To get a clean product, we need some
    polishing process.

    12
    7. Reference

     https://www.youtube.com/watch?v=TM6aZSwsrBE&t=207s
     https://amfg.ai/2018/05/16/electron-beam-melting-introduction/

    13
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