ACS800 - Placas

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ACS 800 series ACS 800

Performance, user-friendliness
and reliability in one package.
© Company name - 1


01-04-06 -
Choose the Item

 ACS 800 Product Series


 Hardware Description
 ACS800-01
 ACS800-02
 Software Description
 New features
 Start-up Assistant
 Adaptive Programming
 Ratings & Dimensions
 Type Code
© Company name - 2


 ACS 800 Product Series
 Hardware Description
 ACS800-01
 ACS800-02
 Software Description
 New features
 Start-up Assistant
 Adaptive Programming
 Ratings & Dimensions
© Company name - 3


Product Variants within ACS 800 Product Series

 ACS 800 Single Drive ACS800-01/ACS800-02


 ACS800-01: 1.1 - 90 kW
 ACS800-02: 90 - 500 kW

 ACS 800 Drive Module ACS800-04

 ACS 800 Cabinet Drive ACS800-07


© Company name - 4


ACS 800 Product Series
P / kW

 The 1st step 2900


1400
 1.1 - 500 kW 500

 380 - 500 V 315


160
 Extensions to
90
lower powers
55
ACS800-01
ACS 600 /
SingleDrive
 Other voltages 45
ACS800-02
and higher 15

5.5
power units will 4.0
be available 3.0

later! 2.2
1.5

1.1
© Company name - 5

200 … 240 380 … 415 440 … 500 525 … 690 U / V


Contents
 ACS 800 Product Series
 Hardware Description
 ACS800-01
 ACS800-02
 Software Description
 New features
 Start-up Assistant
 Adaptive Programming
 Ratings & Dimensions
 Type Code
© Company name - 6


Mechanics

 Backward compatibility
 Always less installation space
needed than with corresponding ACS
600
 Considerably smaller
 Around 50% reduction in volumes
 New enclosure classes
 IP 21 (NEMA 1) and:
 IP 55 (NEMA 12)
 done with separate cover and internal
cooling fan
© Company name - 7


© Company name - 8

Mechanics


© Company name - 9

Mechanics


ACS800-01 Construction

 Easy installation
 Plug in option boards
 Excellent wire bending space
because of cabling box
 Wide cable size range
 Easy to replace fan
 IP 55 as option
© Company name - 10


ACS800-01 Construction

 Built-in options:
 I/O extension modules
 Fieldbus modules
 Pulse encoder module
 Fibre optic link module (master-
follower, PC connection etc.)
 EMC filter
 Braking chopper
© Company name - 11


Motor Control and I/O Board Main Circuit Board

Skeleton (plastic) Chokes and Other


Main Circuit
Option boards (new) Components
• Profibus DB
• DeviceNet
• Interbus-S
• Lonworks
• CAN open
• Modbus
• Digital and
Analogue I/O
extensions
• Pulse Tachometer
Interface
• DDCS Adapter

Main Frame and


Heatsink

Fan

Gland Box

Panel (backward
compatible)
EMC Board
© Company name - 12

(option)


Plastic Cover
+ Separate Cover for IP55 (option)
+ Internal Braking Chopper (option)
Panel Holder
ACS800-01 Construction

R2 R3 R4 R5 R6
Boards  Motor Control and I/O  Motor Control and I/O
 Main circuit  Main circuit
 Filter (EMC or varistor)  Current measurement (R6)
 Filter (EMC or varistor)
Power  Soldered PIM (includes braking IGBT)  Rectifier (soldered)  Rectifier (screw)
semiconduc-  IGBT (soldered)  IGBT (screw)
tors  As option: braking  As option: braking IGBT (screw)
IGBT (soldered)
Charging  Relay and charging resistor  Half controlled input bridge, charging diode and
resistor
Chokes  DC-chokes  AC-chokes
Main circuit  Main circuit board (some of the busbars on the PCB may be reinforced)  R5 400/500V: on main circuit board
busbars  Others: busbars / on board
Fan  1*DC, intake side  1 * DC, intake side  1*DC, intake side
 Internal fan in the  Internal fan in the biggest rating of the frame  With IP 55 also internal fan
biggest rating of the  With IP 55 also internal fan
frame
 With IP 55 also
internal fan
Mechanics  Injection moulded frame, heat sink in the cast  Sheet metal frame
 Separate lamella aluminium profile heat sink
 Plastic deck, skeleton and cover
Changeable  Motor Control and I/O Board  All
parts  Filter (EMC or varistor) Board
 Control Panel
 Fan(s)
 DC-capacitors (R4 only)
© Company name - 13


Motor Control and I/O Board (RMIO)
Digital inputs
•6 programmable Analogue I/O
3 programmable +24VDC •1 dedicated stop (start •2 current inputs
relay outputs interlock)
•1 bipolar voltage input
•Two isolated groups
•2 current outputs
•Galvanically isolated AI

DDCS adapter
with 4 channels
•PC connection
•Master/Follower
•‘Old’ options Panel
connector

+24VDC
DDCS PPCC-link = serial 2 parallel ports for fieldbus power
adapter communication to RINT •Fieldbuses supply
connector
© Company name - 14

•ACS800-01 (excl. 690 V): •I/O extensions


galvanic connection
•Pulse encoder


•ACS800-02 and 690 V drives: •New option module series
fibre optic connection
Motor Control and I/O Board (RMIO)

 Features
 Motor Control
 16 Mbit flash memory
 Fast reference handling (2 ms)
 All sw 6.x features
 I/O
 Galvanic isolated analogue inputs
 Bipolar voltage input
 Dedicated stop input (start interlock)
 12 bit analogue to digital conversion
 1,5 mm2 connectors (no need for
special screwdriver)
© Company name - 15


ACS 800-01 Main Circuit Board (RINT)
Power Supply

DC-capacitors
Clamping capacitor

RASI-board
Diode bridge snubber - A/D
capacitor - PPCC-asic
- earth fault
detection

Capacitors to
minimise
radiated Current measurement
emissions scaling by converter
type (soldered slots)
Optical isolators for
DC-link gate drivers
Output phases
(Braking resistor output)
Gate driver
© Company name - 16

transformers
Current transducers


ACS 800-01 Main Circuit Board (RINT)

 Features
 Integrated power supply
 Integrated gate drivers
 Integrated input bridge control
and charging circuit
 Fan control
 Integrated braking chopper
control
 Adjustable earth fault current
trip limit
 Earth fault detection is based
on output phase currents
© Company name - 17


ACS800-01 Filter Board (RRFC)

 Features
 1st Environment, Restricted
Distribution
 2nd Environment,
Unrestricted Distribution
 Up to 100 m motor cable
length
 EN 61800-3
© Company name - 18


Control Panel (CDP-312R)

 Simple and powerful


 Large display
 Start-up Assistant
 Adaptive Programming
 Also support for Russian language
 Backward compatible
 New display format to set pointer
parameters (Group/Index/bit)
 Version independent parameter
up/download
© Company name - 19


 ACS 800 Product Series
 Hardware Description
 ACS800-01
 ACS800-02
 Software Description
 New features
 Start-up Assistant
 Adaptive Programming
 Ratings & Dimensions
 Type Code
© Company name - 20


ACS800-02 Construction
 Complete IP21 single drive
(90 - 500 kW)
 Two mounting directions
 Separate cabling pedestal
 Possibility to do the cabling before hand
 Easy to pull in or out the drive
 Wheels under the unit
 No need to disconnect the power cables, when
removing the unit
 No need for UR fuses
 Long life time fan
 IP54 as option (coming later)
© Company name - 21


© Company name - 22

Mechanics


ACS800-02 Construction

 Built-in options:
 IO extension modules
 Fieldbus modules
 Pulse encoder module
 Fibre optic link module (master-
follower, PC connection etc.)
 EMC filter
 Braking chopper
 Common mode filters
© Company name - 23


ACS800-02 Construction

 Enclosure extension for “cabinet


options”:
 Contactor
 Top entry and exit of cables
 Motor temperature protection:
 1 or 2 thermistor relays or
 3 PT100 relays
 Customer terminal block
 Switch fuse always included in the
extension
 All customer connections are in
the extension part
© Company name - 24


ACS800-02 Construction

ACS800-02
Drive unit Enclosure
extension
(fuse switch,
Standard contactor,
ACS800-02 motor
delivery temperature
protection, …)

ACS800-02
Cable
© Company name - 25

connection
pedestal


ACS800-02 Construction
Auxiliary power AC choke Heatsink
transformer + fuses
Main circuit
Control panel interface board

Motor control and IO board IGBTs + gate


+ IO extension boards (options) drive board
Input bridge +
varistor board EMC boards
(option)
Braking chopper (option)

Air inlet
EMC capacitors
DC Capacitors (option)
Power supply board Common mode filters or
ferrite rings for EMC
Current transducers
filtering (option)
© Company name - 26

Cooling fan + plastic cover


ACS800-02 Construction
Motor
temperature X2 customer
protection relays terminal block
(thermistor
relays or Pt 100
relays RMIO board

Contactor +
power loss ride
through relays

Switch fuse
Power supply
transformer + its
protection Supply terminals
(required with
contactor or
motor Motor terminals
temperature
© Company name - 27

protection)


ACS800-02 Main Circuit
 AC choke
 Semi-controlled (thyristor/diode) input bridge
 Charging:
 charging diode
 charging resistor (in case of failure no damage to other components)
 semi-controlled bridge
 IGBTs: six pack (EconoPak+)
 Fast, more accurate temperature measurement
 Current measurement from all three phases
 Single phase cooling fan
© Company name - 28


Block Diagram of ACS800-02
© Company name - 29


ACS800-02 Circuit Boards

~230 T
RDCO CDP
ACS 800-02 FAN

312R
option
+24V AIBP
Ch 3
ADPI APOW
Ch 2 +24V AINP
Ch 1 RMIO AINT

Ch 0
Option Option
modules modules AGDR
External V
U W + -
option
modules Pulse encoder, Fieldbus, Extended I/O M
© Company name - 30


Motor Control and I/O Board (RMIO)
Digital inputs
•6 programmable Analogue I/O
3 programmable +24VDC •1 dedicated stop (start •2 current inputs
relay outputs interlock)
•1 bipolar voltage input
•Two isolated groups
•2 current outputs
•Galvanically isolated

DDCS adapter
with 4 channels
•PC connection
•Master/Follower
•‘Old’ options Panel
connector

+24VDC
DDCS PPCC-link = serial 2 parallel ports for fieldbus power
adapter communication to RINT •Fieldbuses supply
connector
© Company name - 31

•ACS800-01 (excl. 690 V): •I/O extensions


galvanic connection
•Pulse encoder


•ACS800-02 and 690 V drives: •New option module series
fibre optic connection
Motor Control and I/O Board (RMIO)

 Features
 Motor Control
 16 Mbit flash memory
 Fast reference handling (2 ms)
 All sw 6.x features
 I/O
 Galvanic isolated analogue inputs
 Bipolar voltage input
 Dedicated stop input (start interlock)
 12 bit analogue to digital conversion
 1,5 mm2 connectors (no need for
special screwdriver)
© Company name - 32


ACS800-02 Main Circuit Board (AINT)
 Contains all the high voltage and internal measurement components
of the drive
 Automatic current measurement scaling - no need for soldered slots
 Powers the AINP and AGDR boards (+ ABRK board)
 Earth fault and short circuit
protections
 Adjustable earth fault current
trip limit
 Earth fault detection is based
on output phase currents
 One type can be used with
all ACS800-02 types
© Company name - 33


ACS800-02 Gate Driver Board (AGDR)

 Connected directly to the IGBT module


 Gate control, saturation feedback and the temperature
measurement functions are linked via the board
© Company name - 34


ACS800-02 Power Supply Board (APOW)

 Feeds power directly to the


RMIO and AINT board
 Supply for the AINP board
is connected via AINT
board
 Connected directly to the
DC link
© Company name - 35


ACS800-02 Input Bridge Control Board (AINP)

 Turns on the input bridge


thyristors
 Power supply via AINT
 Charging controlled by sw:
 Input bridge is turned on, when the
DC-link voltage has reached 0.7 *
1.35 * 380 V and the voltage rise is
< 0.01 * UN / 10 ms
© Company name - 36


ACS800-02 Input Bridge Protection Board (AIBP)

 Protects the input bridge


from transients
© Company name - 37


ACS800-02 Brake Chopper Control Board (ABRK)

 Controls the chopper IGBT and


measures its saturation voltage and
temperature
 Control and power from AINT:
 Turns the IGBT on, when the DC-link
voltage is > 1.21 * UN
 Braking chopper and resistor protections
done by sw
© Company name - 38


ACS800-02 Filter Boards (ARFC & NRFC)

 Used for 1st environment filter


 Cannot be used in IT networks
 Features
 Up to 100 m motor cable length
 EN 61800-3
© Company name - 39


Diagnostic and panel interface board (ADPI)
 Panel connectors, Red and Green
indication leds located on the board
 Two boards connected parallel in every
module (for flat and bookshelf assembly)
 Both control panels places plug & play - two
panels cannot be used simultaneously
© Company name - 40


Control Panel (CDP-312R)

 Simple and powerful


 Large display
 Start-up Assistant
 Adaptive Programming
 Also support for Russian language
 Backward compatible
 New display format to set pointer
parameters (Group/Index/bit)
 Version independent parameter
up/download
© Company name - 41


Service of ACS800-02

 All the parts can be changed


 Parts that can be changed from the “front”:
 DC capacitors (not R8)
 Cooling fan
 RMIO board
 Input bridge (not R8) and its control and protection boards
 Power supply transformer and its fuses
 Braking chopper (not R8) and its control board
 For the other purposes the unit must be accessed from the
“side” (possible to pull out the drive)
© Company name - 42


Service of ACS800-02

 Front cover is split to two parts:


 “I/O service hatch” for access to RMIO board and option
modules (must not be opened, when drive is powered up)
 In the “B” mechanics version (in production from the mid of
September 2002)
© Company name - 43


Service of ACS800-02 / Replacing the Capacitors
(Applies to frame R7)
1. Remove the front plate and and the control 3.2
3.1
panel cable.
2. Remove the capacitor package fixing
screws.

3. Remove:
- 3.1 DC busbar and the wires from
heat sink 3 pcs.
- 3.2 DC output busbars 2 pcs.
- 3.3 Bleeder resistor wire 1 pc.

4. Pull the capacitor package out.

5. The assembly is performed in the opposite


sequence.
© Company name - 44

3.3

Service of ACS800-02 / Replacing the Fan
5. Remove the fan mounting nuts.

6. Press the clips and pull the fan


out. 6
6
7. Remove the fan from the fan
mounting plate and remove the
capacitor (C).
5
8. The assembly is performed in the C
opposite sequence. 5
6
© Company name - 45


 ACS 800 Product Series
 Hardware Description
 ACS800-01
 ACS800-02
 Software Description
 New features
 Start-up Assistant
 Adaptive Programming
 Ratings & Dimensions
 Type Code
© Company name - 46


Support for New Hardware
RMIO - Motor and IO Control Board RINT -
Main Circuit
RO1-3 DI1-6+1 AI1-3 AO1,2 Board
Power SW ctrl
DSP ANYBUS ANYBUS Measurements
or or PPCC-
+ MEM Rxxx Rxxx Interface
+ ICMC Option Option Brk Chopper
Inv Fan Ctrl
Parallel Prt Slot1 Parallel Prt Slot2 RS485

RDC0 DDCS link board


CH0 CH1 CH2 CH3
CDP312R

PC-tool Link
Old Rxxx Rxxx
Nxxx
FB MOD
Master / Follower Link
© Company name - 47

Rxxx Option
Mother Board


Wherever the ACS 800 is delivered…

 … ACS 800 fits into local


environment
 Twelve languages available
 No more diversified SW loading
packages for parallel and non-
parallel connected drives
 No more separate language
versions
 Global customers get single global
product - makes customer life
easier
 Spare part logistics simple
regardless of country
© Company name - 48


Versatile and Extendable

 Standard / extension I/O


 7 digital inputs, expandable to 13
 3 relay outputs, expandable to 9
 3 analog inputs, expandable to 5
 2 analog outputs, expandable to 4
 Faster
 Digital inputs 6 ms (previously 12 ms)
 Analog inputs 6 ms (previously 12 ms)
 Extension possibilities
 2 slots for I/O extensions and fieldbuses
 1 slot for DDCS adapter
© Company name - 49


Fast Reference Chain

 Fast communication mode


 Speed or torque references from fieldbus to controllers in 2 ms
time level
 Earlier 12 ms
 Speed and torque reference chains are now totally on 1 ms
level
 Earlier 2 ms
 ACS 800 can be used as a fast torque or speed controller
 Test bench applications, master/slave control
© Company name - 50


Overload Protection

 New overload protection of power module


 Overload protection is based on supervision of the real time
temperature estimates of IGBT and diode temperatures
 Warning / Fault ACS 800 Temp
 No more pre-defined overload cycles
 (150% Ihd 1/5min)
 Loading capacity can be now pre-calculated based on the
ambient conditions
 Better protection of diodes on the low speed area
© Company name - 51


Trim Control

 To increase or decrease base reference (speed,


frequency or torque) within given limits
 Two trim modes: proportional or direct trim
 can be activated when % reference is in use
 trim reference is given with AI’s or a separate parameter
 actual signal is given with AI’s or selected from internal signals
(power, torque, current)
 can be used with all macros except PID macro (trim itself is PID)
© Company name - 52


Fan Control (ACS800-01 only)

 Fan runs only if drive is modulating


 To avoid unnecessary operation to extend the fan life time
 After the stopping of the drive the fan continues to run until
 Power module temperature < limit 1
 Control board temperature < limit 2
 Stop delay has elapsed
 Every time the inverter is turned on the fan is started for a short
period to dry the inverter
 Fan run time counter => Alarms after e.g 100,000 h
 In ACS800-02 fan runs always, when the power is on
© Company name - 53


Braking Chopper

 SW controlled braking chopper


 Power switch is controlled via PPCS-link on 1 ms time
level (=> 500 Hz switching)
UDC+
 Supervision of the braking power (voltage, resistance
BR

and switch on time) BR2

 The major protective device must always be the braking GBL

resistor thermistor
 Drive detects short circuit or wrong connection of the BC
immediately after the power-up
 In frame sizes R7 and R8 input bridge thyristors are
opened, if chopper short circuit is detected (charging
resistor may be damaged)
=> no need for contactor, if braking resistor
overtemperature protection is connected to DI7
© Company name - 54


Plus...

 Selectable voltage waveform in field weakening area


according to motor characteristics
 The voltage waveform affects the loadability of AC motor
 Either smooth sinusoidal voltage (default operation of ACS 800)
 or hexagonal maximising fundamental voltage component
 Enhanced mechanical brake control feature for lifts and
conveyors (not for crane hoists - there is a separate
product for cranes)
 Jog function
 PFC macro with 1+4 motors
© Company name - 55


 ACS 800 Product Series
 Hardware Description
 ACS800-01
 ACS800-02
 Software Description
 New features
 Start-up Assistant
 Adaptive Programming
 Ratings & Dimensions
 Type Code
© Company name - 56


New Software Features

 Start-up Assistant
 Guides step-by-step through
setting of the most common
parameters and installation
of options
 User-friendliness and
easiness of use
 To shorten the start-up time
 To prevent mistakes in
parameter setting
© Company name - 57


New Software Features

 Adaptive Programming
 Simple modification method to
be used e.g. in commissioning
 Can be used for
 Creating new or modifying
existing I/O signals

 Modifying speed and torque reference chain


 Programming
 Is made by parameters
 Set of standard function blocks
Programming tool is control panel or DriveAP
© Company name - 58


 ACS 800 Product Series
 Hardware Description
 ACS800-01
 ACS800-02
 Software Description
 New features
 Start-up Assistant
 Adaptive Programming
 Ratings & Dimensions
 Type Code
© Company name - 59


Ratings

IMAX / 10 s

150% x Ihd / 1 min

110% x IN / 1 min
Icont.max

IN

Ihd
© Company name - 60

NOTE: Power limit limits the max. output power to 1.5 * PHd

Ratings

 Imax = maximum allowed current (absolute value, does


not depend on the temperature)
 Icont.max = maximum continuous current at 40 deg. C
 IN = base current that allows 10% overloadability for 1
min. (calculated value)
 Ihd = base current that allows 50% overloadability for 1
min. (calculated value)

 Note: Imax is always available, when the drive


temperature is low enough
© Company name - 61


No-
Nominal ratings overload Light-overload use Heavy-duty use Frame
Ratings Type use
Icont.max Imax Pcontmax IN PN Ihd Phd
A A kW A kW A kW
UN = 400 V (380, 400, 415 V)
ACS 800-01-0003-3 5,1 6,5 1,5 4,1 1,5 3,3 1,1 R2
ACS 800-01-0004-3 6,5 8,2 2,2 5,4 2,2 4,1 1,5 R2
ACS 800-01-0005-3 8,5 10,8 3 6,9 3,0 5,4 2,2 R2
ACS 800-01-0006-3 11 13,8 4 8,8 4,0 6,9 3,0 R2
ACS 800-01-0009-3 14 17,6 5,5 12 5,5 8,8 4,0 R2
I2N and I2hd: Typical ACS 800-01-0011-3 18,5 24 7,5 16 7,5 12 5,5 R3
6-pole ABB motor ACS 800-01-0016-3 25 32 11 23 11 16 7,5 R3
currents.
Measured values ACS 800-01-0020-3 34 46 15 31 15 23 11 R3
will be available ACS 800-01-0025-3 44 62 22 36 18,5 31 15 R4
later. ACS 800-01-0030-3 55 72 30 43 22 36 18,5 R4
ACS 800-01-0040-3 72 86 37 56 30 43 22 R5
ACS 800-01-0050-3 86 112 45 69 37 56 30 R5
ACS 800-01-0060-3 103 138 55 82 45 69 37 R5
ACS 800-01-0070-3 141 164 75 101 55 82 45 R6
ACS 800-01-0100-3 166 202 90 141 75 101 55 R6
ACS 800-01-0120-3 202 282 110 163 90 141 75 R6
ACS 800-02-0140-3 206 326 110 202 110 163 90 R7
ACS 800-02-0170-3 245 404 132 240 132 202 110 R7
ACS 800-02-0210-3 289 432 160 284 160 240 132 R7
© Company name - 62

ACS 800-02-0260-3 368 568 200 361 200 284 160 R8


ACS 800-02-0320-3 487 720 250 477 250 361 200 R8
ACS 800-02-0400-3
ACS 800-02-0440-3
ACS 800-02-0490-3
602
648
718
904
1017
1017
315
355
400
590
635
704
315
355
400
477
590
635

250
315
355
R8
R8
R8
No-
Nominal ratings overload Light-overload use Heavy-duty use Frame
Ratings Type
Icont.max Imax
use
Pcontmax IN PN Ihd Phd
A A kW A kW A kW
UN = 500 V (380, 400, 415, 440, 460, 480 and 500 V)
ACS 800-01-0004-5 4,9 6,5 2,2 4,1 2,2 3,3 1,5 R2
ACS 800-01-0005-5 6,2 8,2 3 5,4 3,0 4,1 2,2 R2
ACS 800-01-0006-5 8,1 10,8 4 6,9 4,0 5,4 3,0 R2
ACS 800-01-0009-5 10,5 13,8 5,5 8,8 5,5 6,9 4,0 R2
ACS 800-01-0011-5 13,2 17,6 7,5 12 7,5 8,8 5,5 R2
I2N and I2hd: Typical ACS 800-01-0016-5 19 24 11 16 11 12 7,5 R3
6-pole ABB motor ACS 800-01-0020-5 25 32 15 23 15 16 11 R3
currents. ACS 800-01-0025-5 34 46 18,5 31 18,5 23 15 R3
Measured values ACS 800-01-0030-5 42 62 22 36 22 31 18,5 R4
will be available
ACS 800-01-0040-5 48 72 30 43 30 36 22 R4
later.
ACS 800-01-0050-5 65 86 37 56 37 43 30 R5
ACS 800-01-0060-5 79 112 45 69 45 56 37 R5
ACS 800-01-0070-5 96 138 55 82 55 69 45 R5
ACS 800-01-0100-5 124 164 75 101 75 82 55 R6
ACS 800-01-0120-5 157 202 90 141 90 101 75 R6
ACS 800-01-0140-5 180 282 110 162 110 141 90 R6
ACS 800-02-0170-5 196 326 132 192 132 162 110 R7
ACS 800-02-0210-5 245 404 160 240 160 192 132 R7
ACS 800-02-0260-5 289 432 200 284 200 224 160 R7
ACS 800-02-0320-5 368 568 250 361 250 284 200 R8
© Company name - 63

ACS 800-02-0400-5 486 720 315 477 315 361 250 R8


ACS 800-02-0440-5 526 904 355 515 355 477 315 R8
ACS 800-02-0490-5
ACS 800-02-0550-5
ACS 800-02-0610-5
602
645
718
1017
1017
1017
400
450
500
590
632
704
400
450
500
515
590
632

355
400
450
R8
R8
R8
Dimensions
W D

H H+30

H+55 (R2)

Hgb

Height 1 Height 2 Width 1 Width 2 Depth


mm mm mm mm mm
Note: R2 405 370 165 - 226
Possibility
also for R3 471 420 173 - 265
sideways
mounting R4 606 490 240 - 271
R5 739 602 265 - 286
R6 900 700 300 - 360
R7 1507 - 250 602 520
R8 2024 - 347 793 617
© Company name - 64

Height 1 = height with cable connection / pedestal


Height 2 = height without cable connection / pedestal

Width 1 = width of the standard unit


Width 2 = width with enclosure extension
 ACS 800 Product Series
 Hardware Description
 ACS800-01
 ACS800-02
 Software Description
 New features
 Start-up Assistant
 Adaptive Programming
 Ratings & Dimensions
 Type Code
© Company name - 65


Type Code
ACS800-01 Type Code Sheet 3 - 55 kW, Wall Mounted
Updated on 20 Nov 2001
1…6 A C S 8 0 0 Product Series Industry Segment
Industry Segments

7…9 - 0 1 Construction
01 = Wall Mounted, IP21, with control panel CDP312R, no Application Area
EMC filter, Standard software, Cable connection box,
Braking chopper in frame sizes R2 and R3 Application Areas

10…14 - Size
Frame Size R2 Frame Size R3 Frame Size R4 Frame Size R5
400V 0003 0004 0005 0011 0016 0020 0025 0030 0040 0050
0006 0009

500V 0004 0005 0006 0016 0020 0025 0030 0040 0050 0060 0070
0009 0011

15…16 - Voltage Rating


© Company name - 66

3 = 400 V 5 = 500 V

E.g. ACS800-01-0016-3 


Type Code
Option codes

I/O options
L500 Analogue I/O extension RAIO-01
L501 Digital I/O extension RDIO-01
L502 Pulse encoder interface RTAC-01
2 slots available for I/O options or Fieldbus
L503 DDCS Communication 3 RDCO-03 adapters.
L509 DDCS Communication 2 RDCO-02 Communication board has always one
L508 DDCS Communication 1 RDCO-01 dedicated slot.
2 digital I/O extension are supported.
Fieldbus
K451 DeviceNet adapter RDNA-01
K454 Profibus-DP adapter RPBA-01
K458 Modbus adapter RMBA-01

Software
N650 PFC Macro
N651 Master/Follower Macro
N666 Extruder Application Check availability
N653 FCB Programmable Template Check availability
N654 Spinning Macro Check availability

Control panel
J405 No control panel

Protection class
E.g. ACS800-01-0016-3+E202+L500
B056 IP55
P901 Coated boards
© Company name - 67

Filters
E202 EMC/RFI-filters, 1st Environment, Restricted (A-limits, Earthed Network)


Resistor braking
D150 Braking chopper Included as standard in frame sizes R2 and R3

Cabling
H358 Cable conduit box (US & UK version)
© Company name - 68



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