OKI Pulp and Paper (Tissue Mill)

SDA
Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day
Leader: Patrick Sinion

Feb 2022

MBOS: Division: Leader: Report:

 >= 95% Achievement
Key SDA KPI trend >= 85% and <95%
< 85%

2021 Est. Benefit

SDA Title KPI Unit Baseline Benchmark PIC
Target (USD/Mid Year)

Reduce Sheet break Reduction Cost USD/T 50.00 40.00 - Patrick Sinion 107,081

2022 Jan Feb Mar Apr May Jun YTD

Target

Actual

TAR (%)

Energy Cost
Target (USD/T)

Energy Cost
Actual (USD/T)

Benefit (USD/M)
SDA Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day

Action Done (Previous Month)

No Issue Description Action Plan PIC Deadline Progress

- TM Control Stock
1 Control Machine Chest Freeness (450 ~ 470 csf), Cons 3.4 ~ 3.55%,
pH 6.3 ~ 6.8
1. Unstable quality Supply pulp 2 Control Broke Deflaked Freeness ( 400 - 420 csf), Cons 3.4 ~ 4.1%, pH All Block Head Feb-22 100%
3.8 ~ 4.1
3 Control Blending LBKP ratio 30 ~50 %
4 Control Broke Ratio 15 ~35 %
- Run felt conditioner 10 ~20 ml/min
Felt issue Compact - Control tension felt 3.5 ~ 4.5 Kn/m
2. - Control SPR Vacuum -0.27 ~ -0.45 bar All Block Head Feb-22 100%
- Using Felt 1240 ~ 1300 gsm to Prolong Felt life time and compactable
(+) Control chemical sprayboom
- Coating 1.4 ~ 2.0 mg/m2 All PIC TM/All
- Release 8 ~ 12 mg/m2
3. Coating on surface yankee not uniform - DAP/MAP 0.7 ~ 1 mg/m2 Vendor Feb-22 100%
- Control Pressure spray boom 4.0 bar Chemical
- Control Coating mixing tank TEMP 45~50C

4. Produce Low Bw 12.5 gsm Control Blending ratio NBKP 10 ~ 15 % All PIC TM Feb-22 100%
Control Temperatur Jumbo ( 50 ~55 Celcius Degree), Frequentcy
5. Produce high Handfeel >35 change Cleaning blade change every Jumbo roll and using Blade 5 All PIC TM Feb-22 100%
degree
- Naikan Headbox 1st pass retention;
- Control slice opening 11-12 mm (issue 1st pass dan consistency)
- Control Head box Circulation 15-20% (issue Formasi dan kelancaran)
6. Setting Head Box Parameters - Control Circulation wire ww tank ke silo channel 100% (issue Formasi All PIC TM Feb-22 100%
dan kelancaran)
- Control PH silo 7.5-8
SDA Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day (Febuary Performance)

Action Done (Previous Month)

No Issue Description Action Plan PIC Deadline Progress

-Control Jumbo temp 48~55c (issue bahan lolos)
-Control Yankee Temp 80~90c (Issue Base Coating Merata)
-Control steam DP 0.6~0.8bar (issue bahan lolos dan putus-
putus)
-Control Blow through ke Thermo compressor 28~30% /
7. Setting Steam Parameters 2200~2400m3/H (issue bahan lolos, putus-putus dan All PIC TM Feb-22 100%
Condensate banyak)
-Control level Steam separator 30% (issue bahan lolos dan
putus-putus)
-Control Hood temp Maximal 180c
-Control silo temp 50c
- Cleaning filter vacuum reel drum every shutdown
8. Threading System - Modify line air from APM to API All PIC TM Feb-22 100%
- Every shutdown theading chute to be check and aligment
ensure Felt ,wire and Spray boom edge shower running to
9. yankee edge build up All PIC TM Feb-22 100%
avoid yankee edge buid up and edge tearing
SDA Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day (March Performance)

Action Plan (Next Month)

No Issue Description Action Plan PIC Deadline Progress

'Monitoring wet pulp wood mixing ratio from PDM to keep
1. Unstable Quality wet pulp parameter within standard (Tearing, folding, Esmet/Heru Mar-22 0%
tensile, burst index, fiber length) by QC 1 time per day

2. paprima system not working properly Routine flushing paprima tubing, nozzle every schedule shutdown All PIC TM 0Mar-22 0%

3. Poor blades grinding quality - training manpower concerning operating machine grinding All Block Head Mar-22 0%

Build up stock fiber carry on frame machine and Cleaning machine wet end area minimum 2 times Per shift every
4. Nip sheet breaks or Crepe blade change ALL PIC TM Mar-22 0%

(+) Set TM to all original design and accessories equipment provided

- Re-adjustment Angle Shower
- Run release edge sprayboom
- Run Felt Edge shower
- Run wire Edge shower
5. Shower system poor (+) Ensure all HP & Lubrication shower not plugged up All PIC TM Mar-22 0%
- Routine every shift cleaning water filter (Clarified and fresh
water)
- Flushing shower minimal 1x per shift.
(+) Ensure auto control all white water system pump and follow
Toscotec recomendation water shower pressure

6. Consistency Transmitter Optimize PID dumping consistency transmiter Panji/Iwan Mar-22 0%

Consistency Transmitter Engineering routine calibrate Consistency Transmiter at LBKP wet

8. pulp line if Diff CT vs Lab more than tolerancy 5% Panji/Iwan Mar-22 0%
SDA Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day (Febuary Performance)

Action Done (Previous Month):

No Issue Description Root Cause Action Plan PIC Deadline Progress

Control Blending LBKP ratio 30 ~50 %

1. Unstable quality Supply pulp Unstable quality pulp supply Control Broke Ratio 15 ~35 % All block head Feb-22 100%
SDA Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day (Febuary Performance)

Action Done (Previous Month):

No Issue Description Root Cause Action Plan PIC Deadline Progress

- Control tension felt 3.5 ~ 4.5 Kn/m

Felt issue Compact Felt life time - Control SPR Vacuum -0.27 ~ -0.45 bar
2. All Block Head Feb-22 100%
- Using Felt 1240 ~ 1300 gsm to Prolong
Felt life time and compactable
SDA Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day (Febuary Performance)

Action Done (Previous Month):

No Issue Description Root Cause Action Plan PIC Deadline Progress

- Coating 1.4 ~ 2.0 mg/m2
- Release 8 ~ 12 mg/m2
Coating on surface yankee not Coating on surface yankee not - DAP/MAP 0.7 ~ 1 mg/m2
3. All PIC TM Feb-22 100%
uniform uniform
- Control Pressure spray boom 4.0 bar
- Control Coating mixing tank TEMP
45~50C
SDA Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day (Febuary Performance)

Action Done (Previous Month):

No Issue Description Root Cause Action Plan PIC Deadline Progress

Control Temperatur Jumbo ( 50 ~55

4. Produce high Handfeel >35 HF quality unstable Celcius Degree), Frequentcy change All PIC TM Feb-22 100%
Cleaning blade change every Jumbo roll
SDA Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day (Febuary Performance)

Action Done (Previous Month):

No Issue Description Root Cause Action Plan PIC Deadline Progress

- Naikan Headbox 1st pass retention;

- Control slice opening 11-12 mm (issue
1st pass dan consistency)
- Control Head box Circulation 15-20%
5. Setting Head Box Parameters Unstable quality (issue Formasi dan kelancaran) All PIC TM Feb-22 100%
- Control Circulation wire ww tank ke silo
channel 100% (issue Formasi dan
kelancaran)
- Control PH silo 7.5-8
SDA Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day (Febuary Performance)

Action Done (Previous Month):

No Issue Description Root Cause Action Plan PIC Deadline Progress

6. Control Blending ratio NBKP 10 ~ 15 % High Sheet break ontrol Blending ratio NBKP 10 ~ 15 % All PIC TM Feb-22 100%
SDA Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day (Febuary Performance)

Action Done (Previous Month):

No Issue Description Root Cause Action Plan PIC Deadline Progress

-Control Jumbo temp 48~55c (issue
bahan lolos)
-Control Yankee Temp 80~90c (Issue
Base Coating Merata)
-Control steam DP 0.6~0.8bar (issue
bahan lolos dan putus-putus)
-Control Blow through ke Thermo
compressor 28~30% /
7. Setting Steam Parameters Unstable parameters All PIC TM Feb-22 100%
2200~2400m3/H (issue bahan
lolos, putus-putus dan Condensate
banyak)
-Control level Steam separator 30%
(issue bahan lolos dan putus-
putus)
-Control Hood temp Maximal 180c
-Control silo temp 50c
SDA Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day (Febuary Performance)

Action Done (Previous Month):

No Issue Description Root Cause Action Plan PIC Deadline Progress

Cleaning filter vacuum reel drum every

shutdown
8. Threading System sheet of tissue and dust - Modify line air from APM to API All PIC TM Feb-22 100%
- Every shutdown theading chute to be
check and aligment
SDA Reduce Sheet Breaks and Blade Change 11,12,13 target from 50
minutes/day to 40 minutes/day (Febuary Performance)

Action Done (Previous Month):

No Issue Description Root Cause Action Plan PIC Deadline Progress

ensure Felt ,wire and Spray boom

edge shower running to avoid
9. yankee edge build up nozzle sometimes plugg All PIC TM Feb-22 100%
yankee edge buid up and edge
tearing
THANK YOU