Bottle Filling System Using PLC In SCADA

(Industrial Project)

FYDP Session 2023-24: Proposal Defense Presentation

Department of Electrical Engineering, B-SEAS 1

 Meet our Team

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AHSAN HAMEED AFAQ RASHID BENISH RAZA

Theoretical Research Hardware Report Writing

Department of Electrical Engineering, B-SEAS 2

 Table of Contents
Part 1 Problem Statement

Part 2 Objectives

Part 3 Block Diagram

Part 4 Literature Review

Part 5 Process Flow/ Flowchart

Part 6 Simulations/ Computer-aided Design

Part 7 Hardware Design

Part 8 Timeline

Part 9 Goals: Next Presentation

Department of Electrical Engineering, B-SEAS 3

 Problem Statement

This project aims to design and implement a bottle filling system using PLC in SCADA to address
the challenges associated with manual bottle filling processes. The primary issues with manual
bottle filling include inconsistent fill levels, potential overflows or underfills, and increased
production time due to manual intervention. The system aims to overcome these challenges by
automating the filling process using PLCs, integrating sensors, actuators, and control logic, and
providing real-time monitoring capabilities.

Department of Electrical Engineering, B-SEAS 4

 Department of Electrical Engineering, B-SEAS
Objectives

1 Develop a PLC (Programmable Logic Controller)

Implement logic and control algorithms

2

3 Establish communication protocols

7
 Block Diagram

Department of Electrical Engineering, B-SEAS 8

 Process Flow
Our roadmap is marked by Seven small goals we need to achieve every three months.

1 2 3 4

Design Software Code Hardware

Implementation Development Components

5 6 7

Hardware Testing Completion

Compilation

Department of Electrical Engineering, B-SEAS 9

 Simulation/Computer-aided Design

Department of Electrical Engineering, B-SEAS 11

Literature Review
System Techniques Goal(s) Observation(s)

Develop a PLC Pos(+)The Input Subsystem demonstrates a rapid response to input

1.Input Subsystem PLC Programming: The
(Programmable Logic signals from sensors. It efficiently detects changes in bottle presence,
PLC is programmed using
ladder logic Controller) program to level, or flow rates and promptly relays this information to the PLC.
control the bottle filling Neg(-) The Input Subsystem may encounter challenges with sensor
process. calibration, resulting in inaccurate or inconsistent data readings. This
Sensor Integration: Sensors can lead to incorrect measurements of bottle presence, level, or flow
are strategically placed in rates, impacting the overall accuracy of the filling process.
2.PLC Processing
the system to detect bottle Implement logic and control Pos(+) The PLC consistently executes control algorithms and
presence, level, and the bottle filling rate ensure instructions, ensuring reliable and consistent control of actuators
position.
such as valves or pumps.
proper bottle position
Neg(-) The PLC's programming and control logic may lack flexibility
Feedback Control: Feedback and adaptability to handle dynamic or changing process
control techniques are requirements. It may struggle to adjust to varying bottle sizes,
3. Output Subsystem employed to maintain Establish communication different product specifications, or modifications in the filling process
consistent fill levels and
regulate the flow of liquid protocols to interface the PLC
during the filling process with other devices or systems,

such as HMI panels & SCADA

1. https://ieeexplore.ieee.org/document/7853685
2. https://youtu.be/0xbCa26hJLU
3. https://www.controleng.com/ 12
4. https://www.electrical4u.com/programmable-logic-controllers/
 Project Time Line

Literature
Simulations Hardware Hardware Report
Review
1 Month Compilation Testing Writing
2 Months 2 Months 2 Months 2 Months

Final
Project

Department of Electrical Engineering, B-SEAS 11

 Goals: Next Presentation
This is our plan for the Next Presentation

Goal 1 Goal 2 Goal 3 Goal 4 Goal 5

More Literature review Proper Hardware Hardware components Assembled Hardware Software compiled
to have maximum Design of Our Project Components code for PLC and
knowledge SCADA

Department of Electrical Engineering, B-SEAS 14

Thank you: Question & Answer Session

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Formal Formal Formal
Picture Picture Picture

AHSAN HAMEED AFAQ RASHID BENISH RAZA

Theoretical Research Report Writing
Hardware

Department of Electrical Engineering, B-SEAS