Kaizen Recording Format

Kaizen By Kaizen Title: High-mast Tower Lights In House repairing work.

Kaizen Category (Fill the green color in related box as below)

Productivity Quality Cost Delivery
Safety/5S Morale Environment

Pramod Patel Start Date: 03/12/22

End Date: 06/12/22 Site: SPIL Halol Dept. : Engineering

Problem Identified: High mast tower are majorly used to light up to large area using single
pole and their lights are very specific, During routine round up it is found that some of the
lights are not working, send damage light to vendor he also can not repair the lights and
suggest to replace the lights.

Team Members (NMT 3):

EMP No.: 1. Zenith Vasava
2. Hitesh Patel

Before After

Place the before condition photo Place the after condition photo

• Details about problem

High mast tower are majorly used to light up to large
area using single pole and their lights are very specific, • Our Technician Mr. Pramod Patel, Hitesh Patel & Zenith
During routine round up it is found that some of the Vasava repair the damaged lights and start all of the
lights are not working, send damage light to vendor he High mast light.
also can not repair the lights and suggest to replace the
lights.
Tangible Benefits : Intangible Benefits :
1 Saving in Cost 1. Increase in Productivity.
LED light:-6000 2. Increase in Knowladge.
Total 5 LED lights repairing work done.=6000*5
Cost Saving = 30000

Standardization
(SW/5s/Engg control/ Poka-yoke /Dos-Don’ts/SOPs)