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FALLSEM2023-24 MEE2008 ETH VL2023240101781 2023-10-09 Reference-Material-I
FALLSEM2023-24 MEE2008 ETH VL2023240101781 2023-10-09 Reference-Material-I
FALLSEM2023-24 MEE2008 ETH VL2023240101781 2023-10-09 Reference-Material-I
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Why Machining is Important
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Machining
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Diagrammatic Representation of
Material Removal Operations
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10
Machining Operations
Non-conventional machining.
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Machining Using Single-Point
Cutting Tools
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Lathe Operations
Turning
Contour turning
Facing
Boring
External Threading
Cut-off
Chamfering
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Turning Operation
Motion:
– Turning work piece along an horizontal axis.
– Linear feeding motion of a tool along two other axes.
Principal surfaces & features:
– Concentric cylindrical outer surfaces & holes.
– Plane surfaces normal to work-piece axis.
– Threaded section of bolts, screws, ...
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Contour Turning
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Facing
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Boring
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Horizontal Boring Operations
Motion:
–Work piece secured on a stationary horizontal table
– Turn and feeding motion of a tool on a horizontal ram
Principal surfaces & features:
– Large cylindrical hole
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Vertical Boring Operations
Motion:
Turning work-piece in a horizontal plane
Linear feeding motion of a tool along two axes in the plane
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Shaping Operations
Motion:
Linear (quick return) motion of tool, horizontal or vertical.
Stable work piece.
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• Shaper is defined as a process for removing metal
surfaces in horizontal, vertical and angular planes by
the use of a single point cutting tool.
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Chamfering
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External Threading
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Machining Using Multipoint Tools
•Milling
•Drill
•Broaching
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Drilling
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Horizontal Milling
Motion:
– Turning tool along a horizontal axis.
– Linear feeding motion by work-piece.
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Vertical Milling
Motion:
– Turning tool moving vertically.
– Linear feeding motion by work-piece.
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Broaching Operations
Motion:
– Tool reciprocating vertically.
– Linear feeding motion by work-piece.
Principal surfaces & features:
– Long concave slot on an outer surface.
– Special slots with special tools.
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Grinding with Abrasive Tools
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Non-conventional Machining Processes
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Ultrasonic Machining
Ultrasonic machining:
– Piezoelectric transducer to generate a HF motion(20 ~ 40 kHz).
– Abrasive slurry between tool and work piece to form a cavity.
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Water Jet Machining
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Abrasive- Jet Machining
• Abrasive-jet machining:
– Eroding action of high-velocity stream of abrasive gas.
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Electric Discharge Machining
Electrical-discharge machining:
– Repetitive spark discharge
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END
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