Manufacturing process of pipes

JET PINTURA
PIPE-SHOP

The crane moves materials the courtyard from back room to easels in the entrance of the Jet, transports the materials of saida Jet cabin for entry of the pipe shop (easels and trolley on Rails) and carries the pipe shop spool s to the storage yard.

Entry and exit pipe Shop

Project Pipe-Shop/Jet and painting

Pipe-Shop
Is a unit of manufacture of piping where the final product is

spooling, that is the Union of tubes and connections performed on a manufacturing workshop (Pipe-Shop), with an innovative layout design, focused on the concept of production line.

Project Pipe-Shop/Jet and painting

O Jet system is intended for Painting and surface treatment of pipes in continuous process, without aggressions to the health of members and the environment.

Assumptions Adopted
Fabrication of the largest possible quantities of piping in workshop (PipeShop) minimizing the fieldwork. Computerization of the process through the use of specific software, integrating engineering, procurement, planning and quality assurance (SPOOLGEN/SISEPC). Manufacturing planning, matching the needs of the field using the materials already available. Enabling increased productivity and reduced costs for the customer, taking into account the schedules with quality and safety.

Implantao
Incorporation of the Painting to the area of Jet-Pipe Shop. Deploy the following sequence of manufacture: Jet, painting, cutting, Beveling, pre-assembling, Welding, inspection and storage. Physical Division of the Pipe-Shop, according to the diameters of pipes and their materials (stainless steel). Functionality due to proximity of facilities.

Layout of Jet cabins and painting

Jet cabin shot shot through a Gathering of the endless screw. Machine supply Jet with bucket elevator cabin of exhaust system with Jet spray tank water supply mobile system of material

Layout of Jet cabins and painting

Painting cabin
Painting booth with fume control system Mobile system of material supply

Layout do PIPE-SHOP
Cut and Bevel Area Is the area corresponds to 30% of the area of Pipe-Shop and has the following equipment:
Sierra tape Easels with tires for handling tubes Biseladeiras pneumatic and electrical Cutting machines and bevel cutting torches
CORTE SEMI-AUTOMTICO COM OXI-ACETILENICO

CORTE COM SERRA FITA

Layout do PIPE-SHOP
Area of Pre-Assembly Corresponds to 30% of the total area of the Pipe-Shop and is equipped as follows:
Electric welding machines 250amp. Benches for pre-Assembly of SPOOL S Auxiliary equipment manufacturing
DET. ACOPLAMENTO FLANGE COM CURVA

DISPOSITIVO AUXILIAR

Layout of PIPE-SHOP
The welding area Corresponds to 40% of the total area of the Pipe-Shop and is equipped with the following form:
Welding machine for coated electrode and TIG processes Welding machine for MIG-MAG welding Machine for the process of milling arco-submerso tube type "Pandis Girus" auxiliaries.
PANDIS GIRUS (EQUIP. PARA GIRAR SPOOL) PROCESSO DE SOLDA MAG. COM MESA GIRATRIA

PROCESSO DE SOLDA ARCOSUBMERSO

DETALHE DE SOLDA PROCESSO MAG

Comparison of Processes
ACTIVITIES
1 Cut 2 Bevel 3 Pr-assembly of spool. 4 Welding

CONVENTIONAL
With blowtorch With esmerilhadeira

INNOVATION
With Sierra tape With electric and pneumatic biseladeiras With auxiliaries of preAssembly MIG-MAG welding processes in Arc/Submerged spool with rotating with the Girus Pandis

Without auxiliary devices of pre-Assembly Weld in TIG process/coated Electrode system manual (welder in various positions)

Advantages
Benefits to members and to the environment
Ergonomia
Observation of aspect of comfort in the workplace, the design of the project of the

installation;
Height varied bench avoiding incorrect postures and facilitating the movement and transport of materials; Project recovery lighting adapting the acceptable requirements iluminamento; All safety signs-Pipe Shop, warning about the risks; Installation of dressing with curtains transparent to non-ionizing radiation protection, solder, allowing you to view the service.

Hearing health
Reduction of noise levels as a function of automatic cutting and biselamento tubes,

replacing the use of esmerilhadeiras.

Emission of Particulates
Deployment of blast cleaning and painting system within the patterns specified in the

resolution CONAMA No. 013, which favours the use of steel shot; Closed system with reduced fugitive emissions of particulates.

Advantages
Benefits of the process
Reduction of time between processes, depending on the logistics of the integrated system;
Elimination of the need to issue Invoices for the transport of materials; Optimization of controls and personnel involved in transport of materials;

Use cycle shot up 100 times;

Reduction of losses of pipes according to their best advantage by optimizing plans for cuts; Total control and traceability of materials applied;

Quality assurance of final product, dimensional aspects of applying materials, welding and surface treatment.

Resultados do Pipe-Shop

Segurana
Qualidade Automatizao Reduo de custos

PRODUTIVIDADE