Professional Documents
Culture Documents
My Hydraulic System Training
My Hydraulic System Training
Editor:LIU JIANWEI
1 、中联液压系统控制特点
Features of the hydraulic system
2 、主泵变量调节原理
Pump variable control
3 、先导阀控制功能
Function of polit valve
4 、主阀控制功能
Function of Main valve
液压系统课件结构
5 、行走机构液压原理
Contents of this couse Travel system
6 、回转机构液压原理
Rotary system
7 、其他
Others
中联挖掘机液压系统简图
Hydraulic System diagram
油缸
作业原理 : Cylinder
Operation principle:
发动机
Engine 主泵 主阀 Main valve
Main pump
回转马达
Slewing motor
行走马达
Running motor
液压油箱
燃油箱 先导阀
Hydraulic oil tank
Fuel tank Pilot valve
一、中联挖掘机液压系统特点:川崎双泵双回路负流量交
叉恒功率控制系统
Features of Product : Zoomlion medium excavator hydraulic system is a double-
pump, double-circuit negative flow alternate constant power control hydraulic system
双泵:顾名思义就是两个泵供给系统用油。
Double-pump :We use double-pump to supply the oil
后柱塞泵 调节器
Rear piston pump Regulator
前柱塞泵
Front piston pump
后泵负流量 pf2
Negative flow of front pump
比例电磁阀
pf2
Proportional Solenoid
Valve
Double-circuit :The main valve in composed of two parts, front pump supply oil to
the left part and the right part is supplied by rear pump. Both parts are independent.
负流量:根据先导操纵压力的变化,在主回油路上取到一个压力到泵的调节器,
当先导压力增大时,回油减少,到达主泵控制器的压力降低,斜盘倾角增大,泵
排量减少。反之也然
Negative Flow Control : The inclination angle of main pump (outlet oil flow) can be
regulated at will through the changes of pilot pressure.When the regulator is used for
negative flow control,the pilot pressure increases and the outlet oil volume decreases ,
vice versa 。
注意:由于负流量压力传感是在主阀中位回油末端节流阀前端采集的,但操纵先
导阀后,主阀阀芯移动,中位回油关闭,所以只有操纵杆在中位时负流量控制发
挥作用,当操纵杆离开中位,负流量控制失去作用。
Attention : The inclination angle of main pump (outlet oil flow) can be regulated at
will through the changes of pilot pressure , When the regulator is used for negative
flow control, the pilot pressure increases and the outlet oil volume decreases , vice
versa 。
交叉控制:泵的调节不但受本泵压力的影响,还受邻泵的影响,已达到两泵协同
动作的目的。
Alternate control : as the regulator is affected by the basic pump pressure as well
as the opposite pump pressure, the inclination angles of swash plates of the front and
rear pumps are the same and their displacement are also the same .
恒功率:当发动机档位确定时,发动机的输出功率是恒定的。当一个泵负载较轻
时,对泵可以自动吸收该泵过剩的功率,以最大限度的利用发动机的输出功率。
Constant control: the regulator automatically reduces the inclination angle of main
pump (outlet oil flow) to limit the output torque to a certain value .
二、主泵变量控制 Pump variable control
主泵变量主要受四个因素影响:本泵控制、相邻泵控制、负反馈控制、比例电磁
阀控制。如下图所示(以前泵为例说明):
Pump variable affected by 4 factor:self control, the opposite pump control, negative
flow ontrol and the proportional pressure reduction valve
本泵控制:图中红线所示,泵出来的油液有一路经过单向阀进入调节油缸的小腔,
同时这一路油继续流动从后面推动换向阀的阀芯,当这个压力能够克服换向阀的
弹簧力的时候,阀芯右移,油液进入变量油缸大腔,变量油缸伸出,斜盘倾角减
小,泵流量减小;当这个压力小于弹簧力的时候,阀芯左移,小腔的油直接回油
箱,斜盘倾角增大,泵流量增大,当这个压力跟弹簧力正好相等时,阀芯处于中
位,斜盘不变量。
Self control:as the red line in the diagram.
相邻泵控制:如图中绿线所示,相邻的泵也有一根油液是接到换向阀的,这根油
液的压力也跟换向阀的弹簧比力气。
the opposite pump control :as the green line in the diagram
负反馈控制:如图中黄线所示,当主回油路中有油液流动时,主回油路上取出的
FL 进入油泵的 pf1 口,推动换向阀向左移动,斜盘倾角减小。
negative flow yontrol :As the ellow line in the diagram
比例电磁阀控制:如图中蓝线所示,当比例电磁阀打开时,由先导阀 M1 上取出
的油液 Psv 经过比例电磁阀流到换向阀,当克服换向阀的弹簧力时,换向阀左移,
减小斜盘倾角,减小泵的排量。
Instantaneous power solenoid valve : Safety valve power oil port, establish
pressure when operating the right handle switch or during the travelling motion
. and This function can be operated with a pause in between of 3s .
4 、斗杆半流:如下图所示,在进行斗杆挖掘操作时,先导操纵油 XAa2 经过安装在先导集成阀组上常开
的斗杆半流电磁阀流向右阀体滑阀 2 ;当选择 L 工作模式时,斗杆半流电磁阀上电关闭,流向右阀体滑
阀 2 的先导操纵油 XAa2 被截断,滑阀 2 不动作,仅操纵安装在左阀体上的滑阀 1 动作,从而在平整作
业时实现单泵供油,达到节能的目的。 L 模式就是斗杆进行挖掘动作时前泵供油的斗杆半流模式。在选
择 L 工作模式时,斗杆卸料不半流。
4, Bucket rod semi-flow :During the bucket rod excavation operation, the pilot operating
oil XAa2 flows to the slide valve 2 on the right valve body through the normally open
bucket rod semi-flow solenoid valve installed on the pilot integrated valve unit; when L
working mode is selected, the bucket rod semi-flow solenoid valve is energized and closed,
the pilot operating oil XAa2 flowing to the slide valve 2 on the right valve body is cut
off, the slide valve 2 doesn’t act, only the slide valve 1 installed on the left valve
body is operated and acts, thus, single pump oil supply is achieved during flattening
operation to save the energy . L mode is the bucket rod semi-flow mode in which the front
pump provides the oil during bucket rod excavation. When L working mode is selected, semi-
flow doesn’t apply to bucket rod unloading.
5 、动臂优先:如下图所示,动臂优先是动臂相对于回转优先。当设置动臂优先功能时,安装在先导集
成阀组上的动臂优先电磁阀上电,常闭的动臂优先电磁阀接通,使流向 XAb2 合流先导操纵油同时流向
设在回转工作油口的滑阀 pns ,推动滑阀换位,回转进油节流;从而达到使更多的工作油流向动臂油缸
大腔,加快动臂提升速度的目的。
5, valve,Boom priority : the priority of boom lifting to excavation when the boom lifting
and rotary motions are simultaneous. when the boom priority function is set, the boom
priority solenoid valve installed on pilot integrated valve unit is energized and the
normally closed boom priority solenoid valve is connected to allow the confluence pilot
operating oil flowing to XAb2 to flow to the slide valve pns at the rotation working oil
port at the same time, in order to push the slide valve to change its position and achieve
the rotation intake oil throttling; so as to allow more working oil to flow to the big
chamber of boom cylinder to increase the boom lifting speed
四、主阀部分 Main valve
如下图中前泵后泵出来的液压油分别经过 P1 和 P2 口进入主阀的左阀块和右阀块, R2 口为主阀的泄油
口, R1 接到回转马达的泄油口。 The pressure oil P1 produced by front pump enters the main
valve through the straight travel valve oil intake port PI to provide oil to the left
valve; the pressure oil P2 produced by rear pump enters the main valve through the right
oil intake port P2 to provide oil to the right valve.
主阀简介
主阀简介
Brief
Brief Introduction
Introduction to
to The
The Main
Main Vavle
Vavle
主阀是整个挖机控制系统的核心,代表了当今液压控制技术的最高水平。主阀,又称多路阀,它是由很多片滑阀并
联组成的。它能对整个液压系统的高压工作油进行逻辑分配,并对工作油的方向和压力进行控制,同时还能与主泵
一起对工作油流量进行协同控制,从而实现动臂、斗杆、铲斗、回转马达以及行走马达等工作装置的方向、力量和
速度等的控制,使整个挖机动作协调、工作高效、节能。
Main vavle plays a key role in the control system of excavator,and represents the highest level
in fluid control technology. In essence ,Excavator main vavle is a mutiple unit vavle,which is
composed of several parallelly connected spools.It can distribute the high-pressure work oil of
the whole system logically,it can also control the fluid pressure and direction,meanwhile, it is
soundly possible as well for the main vavle to regulate the flow in the circuit with the
cooperation of main pump.and these control will make the direction,working force,and speed of all
the work epuipment ,like boom,arm,bucket,swivel motor and travel motor ,managable,.and make the
whole machine works harmoniously,effectively and powerfrugally.
主阀的主要功能
主阀的主要功能
Primary
Primary Functions
Functions of
of Main
Main Vavle
Vavle
2 ) Confluence ;
2 )合流功能;
3 ) Arm cylinder halve flow ;
3 )斗杆半流功能 ;
4 ) Boom priorotiy ;
4 )动臂优先功能;
5 ) Swing priority ;
5 )回转优先功能;
6 ) Straight travelling ;
6 )直线行走功能;
7 ) Arm cylinder rodless chamber scavenge
7 )斗杆再生功能;
在主阀中位回油通道安装的节流阀前端采集中位回油压力传感,传送至
主泵压力调节器,用来调节主泵斜盘倾角,达到改变主泵排量的目的。
当主阀阀芯位于中位时,回油量最大,由于节流阀的节流作用,采集到
的压力传感信号就会越强,主泵斜盘倾角越小,排量越小,主泵的输出
功率越小,从而达到在无操作时节能的目的。我们把这种成反比的功率
控制策略叫负流量功率控制。
There is a throttle vavle in the neutral scavenge oil
channel,which can generate a pressure in the neutral scavenge
oil channel, and this pressure can act as a feed on the main
pump regulator, according to which the swashplate angle of the
main pump can be regulated and as a result,the displacement of
the main pump changed as the feed strength change.when all the
spool of the main vavle is in its neutral position,there will
be more oil return to the oil tank,with the throttle effect of
the throttle vavle,a stronger feed will be sensed by the main
pump regulator.The stronger feed act on the swashplate is ,the
smaller swashplate angle ,pump displacement and power output
will be ,and some energy is saved.we call such inversely
大腔压力克服不了弹簧力
The big chamber pressure is not able to
overcome the spring force.
高
High
斗杆再生功能
斗杆再生功能
Arm
Arm Cylinder
Cylinder Scavenge
Scavenge Oil
Oil Regenesis
Regenesis
当斗杆油缸活塞杆伸出,斗杆下降越过垂直于地面位置后,斗杆上升,受重力影响,斗杆上升速度变
慢 ,大腔压力增大,于是小腔回油通道上的滑阀移位,小腔回油通道接通,小腔回油流回油箱。
When rod of arm cylinder extending,after arm rise above plumbed position ,the arm will
begin to raise,because of gravity of itself,speed of arm raising will be slower,and
then pressure of arm cylinder big chamber will rise,this rising pressure will push the
spool fixed in the small chamber oil return passage to its upper position,and put the
small chamber return oil passage through,then scavenge oil from arm cylinder small
chamber is able to go back to oil tank freely.
斗杆再生功能
斗杆再生功能
Straight
Straight Travelling
Travelling
直线行走阀换位后,前、后泵压力油的分配关系
将发生改变,(如右图),前泵只给上装供油,
后泵只给左右行走马达供油,从而确保上装和左
右行走同时动作时,依然可以实现直线行走。
行走溢流阀 Travel
overflow valve
行走测压点
Travel pressuremeasurement point
防逆转阀 Anti-
reversion valve
Centre revolving joint: the oil and electric signals of superstructure and chassis are transferred
by the centre revolving joint which is installed at the slewing ring center of slewing table.
2 、手先导阀 Hand poilt valve
3 、脚先导阀 Foot poilt valve