An Industrial Training Report on CAD/CNC

AT INDO GERMAN INSTITUTE OF ADVANCED TECHNOLOGY

Submitted in partial fulfilment of the requirements for the award of

DIPLOMA IN MECHANICAL ENGINEERING

Submitted by
MUSINANA KRISHNAVAMSI (19009-M-232)
Under the esteemed guidance of

M. BHARANI & CH. NEELIMA

LECTURER IN
MECHANICAL ENGINEERING

Department of Mechanical Engineering

Government Polytechnic, Visakhapatnam
2019-2022

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 CERTIFICATE OF COMPLETION
THIS CERTIFICATE IS PRESENTED TO

MUSINANA KRISHNAVAMSI bearing

PIN 19009-M-232 is bonafide student of GOVERNMENT
POLYTECHINIC, VISAKHAPATNAM IN DEPARTMENT OF
MECHANICAL
ENGINEERING had completed his
industrial training in our institute for the period of
September 2021 to February 2022.
During the above mentioned period
his/her conduct and performance was found to be_

Coordinator Director
DEPARTMENT OF MECHANICAL ENGINEERING

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 GOVERNMENT POLYTECHNIC,VISAKHAPATNAM

CERTIFICATE

This is to certify that Miss/Mr. YARABATI KARTHIK

bearing PIN 19009-M-060 is a bonafide student of GOVERNMENT

POLYTECHNIC VISAKHAPATNAM, had completed his/her
Industrial Training in INDO GERMAN INSTITUTE OF ADVANCED
TECHNOLOGY,
Visakhapatnam had submitted the training report to the
institution in partial fulfilment of the requirements for the award
of DIPLOMA IN MECHANICAL ENGINEERING during the period of
September 2021 to February 2022.
During the above mentioned period his/her conduct and
performance was found to be _

M.BHARANI CH.NEELIMA External Examiner

(Training Guides)

K. MADHU KUMAR, G.V.V.SATYANARAYANA,

ME(IE),MIE, MISTE M.TECH
(Head of Mechanical Engineering) (Principal )

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ACKNOWLEDGEMENT
It is privilege for me to present a report on AutoCAD, CNC Milling at IGIAT,
Visakhapatnam submitted to the Mechanical Engineering Section, Government
Polytechnic, Visakhapatnam, in partial requirements for the award of Diploma in
Mechanical Engineering, State Board of Technical Education and training, Andhra
Pradesh.
I intend to express my thanks with obedience to our Head of the Mechanical
Engineering Sri. K.MADHU KUMAR ME (IE), MIE, MISTE, for the
cordial assistance rendered by him.

I take this opportunity to express my deep and sincere indebtedness to our

esteemed guides by M. BHARANI, CH. NEELIMA, Lecturers in Mechanical
Engineering, Government Polytechnic, Visakhapatnam for their discrete suggestion,
inspiring guidance and laudable co-operation in successfully bringing out this project.
I feel happy to convey our sincere thanks to our Principal Sri. G.V.V.
SATYANARAYANA MURTY, M.tech for his kind co-operation.
I am thankful to all the members of the department and the staff members
who directly or indirectly helped us in completion of this project.
I am also thankful to my parents, friends and batch co-students for their
interest, assistance and helpful suggestions. Lastly, I am grateful to one and all that
helped me in the completion of this project work.

Station: Visakhapatnam

Date:

DECLARATION
We here by solemnly declare that "INDUSTRIAL TRAINING REPORT" for six
months is a bonafide work done by us and submitted for the partial fulfilment
for the award of degree in "DIPLOMA IN MECHANICAL ENGINEERING" at
IGIAT, VISAKHAPATNAM.

4
By:

YARABATI KARTHIK (19009-M-060)

5
 CONTENTS

SL.No. Chapter
ABSTRACT

1. AUTO CAD

• Introduction to Auto CADd

• User Interfaced
• Coordinate Systemsd
• DrawToolbard
• Modify Toolbard
• Layersd
• Dimensions Toolbard
• Geometrical Dimensions and Tolerancesd
• Introduction to 3Dd
• Toolbarsd
• Modelling Commandsd
• Solid Editing Commandsd
• Face Commandsd
2. CNC MILLING

• Introduction to CNC Milling machined

• Control Panel of CNC Milling machined
• Tool system in CNC Millingd
• Offsetsd
• Cycle Programs in CNC Millingd
• Operations of Millingd
3. CONCLUSION
4. REFERENCES
ABSTRACT

6
AutoCAD is one of the important software for every manufacturing
industry to design any component. In this institute we had designed
many components by using Auto CAD. We have learnt and applied
required commands for designing a component.
To Manufacture this AutoCAD design we use Computer Numerical
Control (CNC) machine. It is guided with G codes , M codes &Address
Codes. Mill and Lathe are the common types of CNC Machines. The
motto of the CNC is to produce a prototype by machining the raw
material into a specific shape

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 AUTOCAD

1. introduction to AUTO CAD:

CAD: Computer Aided Design

The use of computer methods to develop the geometric model of the

product in three dimensional forms, such that the geometric and
manufacturing requirements can be examined.
Advantage:

Auto CAD has its own benefits its Accurate, Reliable, Time saving,
Reusable, Compatible, Efficient, Innovative. It's a basic tool for doing
CAD. It is used in most of the engineering fields such as MECHANICAL,
ELECTRICAL, CIVIL.
Example:

Used in mechanical field in designing components as shown in below

figure.

2. AutoCAD user interface:

• Title Bar - This will show us what program we are running and
what the current filename is.

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Menu Bar - This contains all the menus like File, View, Draw,

Dimension, Modify etc.

• Introduced Toolbar - In this, toolbars introduced by the
user are available. Toolbars can be introduced by right -clicking
the mouse on the toolbar.
• Command Line - When we type a command, we will see it
here. AutoCAD uses this space to 'prompt' us for information.
It will give us a lot of information and tell us where we are in
the command.
• Drawing Space -This is where we draw. We have an almost
infinite area to draw and this is just a 'section' of the entire
space.
• Status Bar - These icons give you updates on items like
reference files program updates and print status.

To begin making the drawing:

• File Menu > New.
• Click on the Standard Toolbar Icon.
Startup: 1 File dia: 1 Startup: 0 File dia: 1

Create New Drawing Dialog Box Select Template Dialog Box

9
We save files for later use. We should save files while working on

10
them. This prevents the loss of data in the event of a power failure or
other unexpected event. The AutoCAD drawing files are saved with a
default *.dwg extension.
To save a file do one of the following:
• File Menu > Save.
• Click on the Toolbar Icon.
• Command: save we open files to work on them.
To open an existing file, use any of the following methods:
• File menu > Open.
• Click on the Toolbar Icon.
• Select File Dialog Box is displayed.
• Browse for the required file and click open.
Co-ordinate System:
• All objects drawn in AutoCAD are placed on the screen on the basis
of a co-ordinate system known as World Co-ordinate System (WCS).
• All points in this Co-ordinate system are located in relation to the
origin.
• AutoCAD has 2 co-ordinate systems:
i) Cartesian ii) Polar
Cartesian Co-ordinate System:
• Cartesian co-ordinate System comprises of 2 perpendicular axes viz.
x and y.
• Every point is located w.r.t origin (0,0) and specified in the following
way: x,y.
• Overall plane is divided into 4 parts:
1. 1st quadrant (+X,+Y)
2. 2nd quadrant (-X,+Y )
3. 3rd quadrant (-X,-Y)
4. 4th quadrant (+X,-Y)

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Polar Co-ordinate System:
• We have 2 co-ordinates in this co- ordinate system as well but
here the co-ordinates are radial distance from the origin and angular
displacement from the +ve x axis in Counter- Clockwise Direction
(CCW) .
• The points are specified in the following way: r<0.
• Here r = radial distance
0 = angular displacement
Relative Co-ordinate:

12
If a pt.'s co-ordinates are given w.r.t previous pt. then these co-

13
 ordinates are called the Relative co-ordinates of that pt.
• Relative co-ordinates are specified in the following way:
1. If Dynamic Input is Off then we have to use @ symbol to
enter relative co-ordinate.
/ 2. If Dynamic Input is On by default the co-ordinates are
entered relative to the previous pt.
Line:
A line is formed by joining any 2 points in the plane. AutoCAD
utilizes the same concept for drawing a line.
Line command can be given in 3 ways:- 1. Draw > Line
2. Click on the Toolbar icon
3. Command: Line
After this specify the 2 points and press <esc> or <enter> to
come out of the line mode.
Circle: O
A Circle is the path traced by a point which rotates by 360
degrees about a center such that it is at a constant distance from the
center.
Constant Distance: Radius 2 x Radius = Diameter To draw a
circle do one of the following:
1. Draw > Circle
2. Click on the Toolbar icon
3. Command: circle

We will see the following prompt on the command

line:
Arcs:
If a point moves on a circular path about a center
such that the angle subtended by it at the

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center is less than 360 degrees then the path
traced by that point is called an arc.
Chord is the line segment formed by joining the
endpoints of an arc.

To draw an arc do one of the following:

Draw > Arc
1. Click on the Toolbar icon
2. Command: Arc Object Snap:
This command snaps certain desired points on an object which
are otherwise difficult to locate manually. For example, if we want to
draw a line from the center of the circle to the middle of the vertical
line we extended earlier, we can use object snap method to snap
these two points and hence it will be easy to draw the line.
To call it do one of the following:
• Click on ^ the OSNAP button placed at the bottom line.
• Press <F3> key.
• Toolbar Icon.
Command:
Osnap
Command: dsettings(Go to Object Snap tab and set it ON)
As soon as we give the command in the command line settings
window is displayed. We can select the desired snapping points by
ticking in the corresponding box.
ORTHO Mode:
This mode is used for bypassing the usual ways of entering
in coordinates and just entering the distance. It basically locks our
input to horizontal and vertical.

To toggle Ortho ON or OFF do one of the following:

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 63.8817,12.9264,0 0000_SNAP GRIP |pRTHO POLAR |dSNAP [OTRACK [PUCS JDYN LWT [MODEL

• Click on the ORTHO button placed at the Status

bar.
Press <F8> key.
Command: Ortho (Set it ON) Polyline:
A polyline is a connected sequence of line segments created as
a single object. We can create straight line segments, arc
segments, or a combination of the two.
To call it do
Command: pline
Specify start point: 0,0
Current 1ine—width is 5.0000

one of the
Specify next point or [Arc/Halfwidth/Length/Undo/Width]

following:
• Draw Menu > Polyline • Click on the Toolbar
Icon.
• Command: pline

Often used shortcut keys &Funtions keys are mentioned below:

TRIM:
Shortens the object to meet the edge of other object.
To trim any object, do one of the following:

1. Modify Menu > Trim

2. Toolbar Icon

3. Command: Trim Offset:

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It creates a new object whose shape
parallels the shape of the original
object. For example, offsetting a
circle or an arc creates a larger or

smaller circle or arc, depending on which side you specify for the

offset.
We can offset
• Lines
• Arcs
• Circles
• Ellipses and elliptical arcs (resulting in an oval-shaped spline)
• 2D polylines
• Construction lines (xlines) and rays
• Splines Array:
To start with do one of the folk

• Modify Menu > Array.

• Click on the Toolbar Icon.

• Command: Array.
• Rectangular Array & Polar Array

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Mirror:
With MIRROR we can flip
objects about a specified axis to
create a symmetrical mirror image.

Rotate:
With ROTATE we can rotate objects in our drawing around a
specified base point.
To start with do one of the following:
• Modify Menu > Rotate.
• Click on the Toolbar Icon.
• Command: Rotate.
Fillet:
Then select the two objects and the last used fillet radius will be
filled.
• We can set the fillet radius by using the radius option.
(--

two lines before two lines filleted two lines filleted

fillet with radius with zero radius

Explode:
• This command is used to break a compound object into its
component objects.
To call this command do one of the following:
• Modify Menu > Explode.
• Click on the Toolbar Icon.
• Command: Explode.

Isometric Drawings
• Isometric drawings simulate a 3D object from a particular viewpoint
by aligning along three major axes.

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 • By setting the Isometric Snap/Grid, we can easily align objects
along one of three isometric planes.
• Although the isometric drawing appears to be 3D, it is actually
a 2D representation.
each with an associated pair of axes.
• Left: Aligns snap and grid along 90- and 150-degree axes. •
Top: Aligns snap and grid along 30- and 150-degree axes.
• Right: Aligns snap and grid along 30- and 90-degree axes.
• 1st step is to call axis end method of drawing an ellipse.
• 2nd step is to select the option of isocircle.
• 3rd step is to specify the center and radius of the isocircle.
• Result : Formation of an isocircle on the selected plane.
Dimensioning:
• Arrowheads, also called symbols of termination, are displayed
at each end of the dimension line. We can specify different sizes
and shapes for arrowheads or tick marks.
• Extension lines, also called projection lines or witness lines,
extend from the feature to the dimension line.
• A center mark is a small cross that marks the center of a circle
or arc.
• Centerlines are broken lines that mark the center of a circle or
arc.

Modifying Dimension Style:

This tab is used to apply the tolerances on the primary and alternate
units of our dimensions.
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Layers:
Layers are used to group information in a drawing by function. By
creating layers, we can associate similar types of objects by
assigning them to the same layer. Layer command can be given as:
• Command: layer

• Click on the Toolbar Icon

• Layer properties include:

• Status: Displays the current state of the

layer.
• Name: Displays the name given to the layer.
• On: If its On then it is visible. If its OFF then its not visible but
still objects can be selected.
• Freeze: Layer not visible and can't be deleted.
• Lock: Layer visible but can't be modified. We can apply object
snaps to objects on a locked layer and perform other
operations that don't modify the objects

AUTO CAD 3D MODELING:

• UCS: USER CO-ORDINATE SYSTEM.UCS = User Co-ordinate system
• We can change our co-ordinate system with the help UCS
command .
• It is called in following 3 ways: 1. Menu: Tools > New UCS 2.
Command Entry: UCS.
Toolbar Icon: L
Visual Styles:

2. 3D wireframe

We
have

20
seen different aspects related to 3-D modeling in AutoCAD such as:
l.Views
2.Orbits
3.Visual Styles Extrude;
Extrude Command in AutoCAD is for lines and planes, it cannot be
used for points. It can be called by following ways:- Menu; Draw >
Modeling>Extrude Command Entry: Extrudeorext Toolbar Icon: of
Region;
Region is a 2-d area formed by closed shapes or loops.
To convert a shape into a region do one of the following:
1. Draw > Region
2. Click on the Icon
3. Command: region
It converts a multiline object into a single object which will give us a
solid instead of a surface when extruded.
Union;
To get the union of 2 solid objects we use union command. It is called
in the following ways:- Menu: Modify > Solid Editing > Union
Command Entry: Union Toolbar
CJ

Icon:

Intersection;
To get the intersection of 2 solid objects we use intersect command.
It is called in the following ways:-Menu; Modify > Solid Editing >
Intersect Command Entry; Intersect

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 Toolbar Icon:

Subtract:
To subtract one or more solids from a one or more given solid we use
subtract command. It is called in the following ways:-Menu: Modify >
Solid Editing > Subtract Command Entry: Subtract Toolbar Icon: 2

Revolve:
This command is used to revolve any object with some angle less
than or equal to 360 about an axis. It can be called in the following
ways:-
Menu: Draw > Modeling > Revolve Command Entry: Revolve Toolbar
Icon: "
Sweep:
• SWEEP command draws a solid or surface in the shape of a
specified profile along a specified path.
• We can sweep more than one object ,but they all must lie in the
same plane.
Sweep Command can be called in the following ways:-
1. Menu: Draw > Modeling > Sweep
2. Command Entry: Sweep

Loft:

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 With Loft Command you can create a new solid or surface by
specifying a series of cross-sections. The cross-sections define the
profile of the resulting solid or surface Loft Command can be called in
the following ways:- Menu:
Draw > Modeling > Loft Command Entry: Loft

Slice:
This command is used to slice a solid object into two parts:
Menu: Modify > 3D operations > Slice Command Entry: Slice Its a 3
step process:
1. Select the object to be sliced.
2. Specify start and second point on the slicing plane.
3. Specify a point on the desired side of the slicing plane (i.e the side
of the solid body you want after slicing it) or keep both sides

Face Operations:
We can perform many operations on the face of solid objects.
Applications of Face Operations:
1. Coloring a face helps in identification.
2. Copying a complex face saves time.
3. Delete helps in removing unwanted faces and so on... Extrude
Face:
This command extrudes selected planar faces of a 3-D solid object to
a specified height or along a path. We can select multiple faces at one
time.
Move Face:
This command is used to move a face of a solid.
Offset Face:

23
 • This command offsets faces by a specified distance or
through a specified point.
• Positive offsets will increase the volume and vice versa.
Rotate Face:
• This command rotates the faces selected by us by a
specified angle. Taper Face:
• This command tapers faces with an angle.
• The angle is created at the end point of the axis.
Colour Face:
This command is used to color a face of a solid. We can color as
many faces as we want.
Copy Face:
This command is used to create a copy of one or more faces of
a
solid.
Edge Operations:
Copy Edge:
This command is used to create a copy of one or more faces of
a
solid.
Colour Edge:
This command is used to color an edge of a solid. We can color
as many edges as we want.

24
 KNUCKLE til

CRANKSHAFT COUPLING

HiU__
III
I+I* B m
i . \ \.vi
11-I

Y
□ □
 G- CODES

G00- POSITIONING

G01- LINEAR INTERPOLATION

G02- CIRCULAR INTERPOLATION(CLOCKWISE)

G03- CIRCULAR INTERPOLATION(COUNTER CLOCKWISE)

G04-DWELL TIME

G09- EXACT STOP

G15- POLAR CO-ORDINATES CANCEL

G16- POLAR CO-ORDINATES ON

G17- XY PLANE Z AXIS

G28- APPROACH REFERANCE POSITION

G40- CUTTER RADIUS COMPENSATION CANCEL

G43- TOOL LENGTH COMPENSATION '+'

G54- WORKPIECE ZERO OFFSET 1

G55- WORKPIECE ZERO OFFSET 2

G56- WORKPIECE ZERO OFFSET 3

G57- WORKPIECE ZERO OFFSET 4

G58- WORKPIECE ZERO OFFSET 5

G73- PECK DRILLING CYCLE [HIGH SPEED DRILL]

G80- CANNED CYCLE CANCEL

G83- PECK DRILLING CYCLE [WITHDRAWL]

G90- ABSOLUTE PROGRAMMING

G91- INCREMENTAL PROGRAMMING

G98- RETRACTION TO STARTING PLANE

G99- RETRACTION TO WITHDRAWN PLANE

27
 M - CODES

M00 - PROGRAMMED STOP

M01 - CONDITIONAL/OPTIONAL STOP

M02 - PROGRAM END

M03 - MAIN SPINDLE ON CLOCKWISE

M04 - MAIN SPINDLE ON COUNTER-CLOCKWISE

M05 - MAIN SPINDLE OFF

M06-TOOL CHANGE

M08 - COOLANT ON

M09 - COOLANT OFF

M30 - PROGRAM END AND REWIND

M98 - SUB PROGRAM CALL

M99 - SUB PROGRAM END RETURN TO MAIN PROGRAM

ADDRESS - CODES

A - ROTARY TABLE AROUND X-AXIS B - ROTARY TABLE

AROUND Y-AXIS C - ROTARY TABLE AROUND Z=AXIS D - TOOL

RADIUS OFFSET F - FEED RATE (mm/min)

G - GEOMETRIC CODES H - TOOL LENGTH OFFSET

I - INCREMENTAL DISTANCE FROM CENTRE OF ARC IN X-AXIS J

- INCREMENTAL DISTANCE FROM CENTRE OF ARC IN Y-AXIS K -

INCREMENTAL DISTANCE FROM CENTRE OF ARC IN Z-AXIS

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L - NUMBER OF REPETATIONS IN SUB PROGRAM M -

MACHINE CODES

N - PROGRAM NUMBER OR BLOCK SEQUENCE NUMBER O -

MAIN PROGRAM NUMBER

P - SUB PROGRAM CALL & DWELL TIME IN CANNED CYCLE

Q - DEPTH OF CUT IN CANNED CYCLE (in microns)

R - RADIUS / RETRACTION S - SPEED (RPM)

T - TOOL NUMBER

U - SECONDARY AXIS IN X-AXIS

V - SECONDARY AXIS IN Y-AXIS W - SECONDARY AXIS IN

Z-AXIS

X - MACHINE CO-ORDINATE AXIS IN X-AXIS

Y - MACHINE CO-ORDINATE AXIS IN X-AXIS Z - MACHINE

CO-ORDINATE AXIS IN X-AXIS

29
INTRODUCTION TO CNC MILLING MACHINE

30
Introduction:
CNC machining is a process used in the manufacturing sector
that involves the use of computers to control machine tools.
In this machine there is three axis X-axis, Y- axis and Z axis. In
this X-axis and Y-axis are bed moving directions and Z-axis is for
tool moving up and down.
In this machine we use air compressor. Because the tool
changing is done using pressurized air only.
CONTROL PANEL OF THE CNC MILLING MACHINE:

By using this control panel board we can easily control the CNC
lathe machine. In this panel board there are the following keys
Spindle operation keys

These operation keys are used to rotate the spindle in clockwise

or in anti- clockwise direction.
SPDLL CW= spindle clockwise direction
SPDL CCW= spindle in counter clockwise direction SPDL STOP= spindle stop

Axis movable switches

The axis switches is used to move the axis in positive and
negative direction. In this when you press Rapid and any
direction button simultaneously then the axis will move much
faster.
Manual pulse generator (MPG)
This mode is worked when it is in x1 or x10 or x100 in mode
selector and it is used to move the tool in x-axis and z-axis by
manually rotating this hand wheel. Axis selector switch is in
MPG mode which is used to select the axis ATC (Automatic
Tool Changer)

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 ATC means automatic tool changer in CNC
machine tools to improve the production and tool
carrying capacity of the machine. ATC changes the tools
very quickly, reducing the non productive time. Generally
it is used to improve the capacity of the machine to work
with a number of tools.

Tool magazine:
Tool magazine - centred automatic tool changer is one of the keys to
the success of the design of CNC machine tools.
Tool magazine is used to store all cutting tools used by
CNC machine tools and delivers the tool to be used to the
position of tool changing under the control of CNC system.

TOOLING SYSTEM IN CNC MILLING

Tool used in CNC milling:-

• Face mill cutter

• End mill cutter □ Drill bit. Etc.

Face mill cutter: A metal cutting tool used for

removing material from the flat surface of the work
piece perpendicular to tool axis to make surface smooth. In this tool rotates and
table feeds the work piece across the cutter. It is a multipoint cutting tool. End
mill cutter: A cutting tool which is used for cutting different profiles on work
piece. It is a multipoint cutting tool. It looks like a dill, but different in operation.
Drill bit: A cutting tool which is used for cutting circular holes in work piece. It is
a multipoint cutting tool.
Taking offset for Z-axis:

> Firstly select the mode to MPG

> In MPG hand wheel select the Z axis
> Move the tool in negative direction that means to the downwards direction
> Touch the tool slowly to the work piece
> Go to the option offset in the machine panel board

32
 > Go to the option tool measure and enter the 0.0 value
in Z-axis
> Then press the set length option and the offset value
will be saved in the machine.

Work offset:
> First select the mode to MPG
> Select the option measure work piece
> Check whether the tool is in G54(offset number) or not
> Set tool to work piece from left side until it touches the
work piece
> Save P1 and reset
> Set tool to work piece from right side until it touches the
work piece
> Save P2 and reset
> Set tool to work piece from rear side and front side until it
touches the work piece
> Save P3 and P4 and reset
> Set work offset( in case of block centred)
> To check offset turn the knob to MDI
> Type G00G54G94X0Y0Z50
Where, G00= linear interpolation at rapid traverse rate G54=
offset number G94= absolute co-ordinate system >
Reset and cycle start.

33
Position 1(P1)

34
 Position 2(P2)

Cycle Programmes In CNC Milling Machine:

Now a day's manual programmes are rarely used. Mostly Cycle programmes are
using .It is an easy process when compared to the manual programmes.

□ Facing cycle:
> First go to the option various
> Go to the blank option and give the details of the work piece
> enter the machine set up codes
> After that go to option milling
> Select the option facing at the side of the display
> Give the details of the machining of facing
> Enter the machine ending codes

35
Rectangular Pocket

36
> First go to the option various
> Go to the blank option and give the details of the work
piece
> Enter the machine set up codes after that go to option
milling
> Select the option pocket milling at the side of the
display and again got option rectangular pocket
> Give the details of the machining of rectangular pocket
> Press the accept option
> Enter the machine ending codes
Circular Pocket:
> First go to the option various
> go to the blank option and give the details of the work
piece
> enter the machine set up codes after that go to option
milling
> select the option pocket milling at the side of the
display and again got option circular pocket
> Give the details of the machining of circular pocket
> Press the accept option
> Enter the machine ending codes

OUR DESIGNS;
• MATERIAL REQUIRED:!!!
Aluminium of size 100x100x12mm

• EQUIPMENT USED:-D
CNC Milling machine, Computer, Steel rule, Dial indicator, Mallet, End mill
cutter, Air gun.
• SOFTWARE USED:D AUTO CAD.

• OPERATIONS:!!!

37
 ■ Marking
■ Block sizing
■ Cutting
■ Facing
■ Pocketing
■ Countering
■ Chamfering
CNC MILLING MACHINE

1. SLOTING OPERATIONS:

G28G91G0Z0;
G28G91G0X0Y0;
G54G90G0X9Y10;
M06T02;
M03S1200;
G00Z3M08;
G01Z-2F30;
G01X9Y40F800;
G01G90Z-4F30;
G01X9Y10F800;
G01Z-5F30;
G01X9Y40F800;
G00Z100;
G28G91G0Z0;
G28G91G0Y0;
M30;

2. PCD: O0124;
G28G91G0Z0;
G28G91G0X0Y0;
M06T04;
M03S400;
G54G90G0X40Y40;
G0Z5M08;
G98G83Z-8Q0.8R1F90;
G16;
G91Y45K7;

38
G0Z100;
G28G91G0Z0;
G28Y0;
M30;

3. RECTANGULAR POCKETING;

O0125;
G28G91G0Z0;
G54G90G0X12.5Y12.5;

G0Z3M03S1500;
G01Z-2F30M08;
G01Z-2F30M08;
G01X37.5Y12.5F800;
X37.5Y17.5;
X12.5Y17.5;
X12.5Y22.5;
X37.5Y22.5;
X37.5Y27.5;
X12.5Y27.5;
X37.5Y32.5;
X37.5Y37.5;
X12.5Y37.5;
X12.5Y37.5;
X12.5Y42.5;
X37.5Y42.5;
X37.5Y47.5; X12.5Y47.5;
G0Z100;
G28G91G0Z0Y0;
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M30;
4. CIRCULAR POCKETING:
O0216;
G28G91G0Z0;
G54G90G0X0Y0;
M03S200;
M08;
G0Z9;
G01Z-2F30;
G01X5Y0F800;
G03X5Y0I-5J0;
G01X10Y0;
G03X10Y0Y-10J0;
G01X0Y0;
G0Z100;
G28G91G0Z0;
M30;

40
 MY PROJECT

In our industrial training we had learnt new software like CAD, CNC also we
had designed using CAD software.
We performed different operations to produce our design in CNC machine.
Operations like Pocketing, Contouring, Drilling, Chamfering, Surface finish, Surface
rough etc

5S PRINCIPLES:

5S is a workplace organization method that uses a list of five Japanese words

These have been translated as "sort", "set in order", "shine", "standardize",
and "sustain". The list describes how to organize a work space for efficiency
and effectiveness by identifying and storing the items used, maintaining the
area and items, and sustaining the new organizational system. The
decisionmaking process usually comes from a dialogue about
standardization, which builds understanding among employees of how they
should do the work.
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 CONCLUSION
During this industrial training at Indo German Institute of
Advanced Technologies (IGIAT) we have learnt the following:

1. Designing a component in AutoCAD (2d&3d).

2. Various tools and equipment used in an
industry.
3. Programming for CNC milling machines.
4. How to operate CNC milling.

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 REFERENCES
1. DIPLOMA 3RD AND 4TH SEMESTER TEXTBOOKS (PRODUCTION
TECHNOLOGY 1&2).

2. DIPLOMA 3RD SEMESTER MACHINE DRAWING TEXTBOOK (3

AUTHORS).

3. IGIAT NOTES AND POWER POINT PRESENTATION.

4. WIKIPEDIA (AUTOCAD AND CNC MILLING PROGRAMMING).

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