TUGAS MATA KULIAH PERANCANGAN

PROSES
“PERANCANGAN PROSES TEKNIK KIMIA-STUDI KASUS
PABRIK PENGOLAHAN TAMBANG EMAS”

DOSEN PENGAMPU: Ir. NISAUL FADILAH DALIMUNTHE, S.T., M.Eng

Disusun oleh:
1. Winni Rahmadani/200405037
2. Nofifah/200405091
Rencana lokasi pendirian pabrik
Tahapan proses
1. Crushing
2. Grinding
3. Leaching-CIL (Carbon In Leach)
4. Detoxification
5. CCR Plant (Cyanide Copper Recovery Plant)
6. Desorption dan Regeneration Carbon
7. Gold Room
8. WWPP (Waste Water Polishing Plant)
Integrasi Proses

Crushing (penghancuran) Grinding (penggerusan) leaching CIL (Carbon In Leach)

Desorpsi dan Regenerasi Elektowinning (Gold

Detoxifikasi recycle cyanide
carbon Room)

Smelting dan pencetakan

(Gold Room)
 Crushing-Primary Crushing
Static Grizzly
ROM Bin
180 ton
Stockpile
Vibrating
Feeder 1 Grizzly
80 m
m

Jaw Crusher

CV 6
Secondary
crusher

Stockpile
CV 1 weightometer
Crushing-Secondary Crushing
CV 6
CV 7 weightometer
Metal
Detector
Double Deck
Screen
CV 8
Diverter
Gate

weightometer
Secondary
Bin
CV 9 CV 10 CV 1

Secondary
Crusher
Reclaiming

Pebble
Crushing
Feeder 2 Feeder 3

Moisture Lime
SAG Mill
Analyzer Process Water
Charging Ball
System
CV 4 weightometer

CV 2

SAG Mill
e SAG mill
Grinding
Lime
Process Water
CV 5

Primery
CV 2
Pebble cyclone
crusher
Scats
SAG Mill Bunker

SAG Mill Discharger

Screen

Ball Mill

Cyclone
Feed Hopper
Pebble Crusher
O/S SAG Mill
Discharger Screen Metal
Detector
weightometer
CV 5 Diverter
CV 3
Gate

Bin
CV 4

Pebble
Crusher
 Regrind Circuit
Cyclone Feed
Hopper

Primary Regrind
Cyclon Cyclone
e

Trash Screen
Ball Mill
Trahs Bunker
Vertimill

Regrind Leach Feed Hopper

Cyclone Feed
Hopper
Leaching
4Au + 8CN- + O2 + 2H2O 4Au(CN)2- + 4OH-

Parameter yang diperhatikan, atau di sampling:

• pH
• Konsentrasi sianida (WAD CN dan NACN)
• % Solid

*dilakukan secara manual dan otomatis

(melihat pembacaan alat)
Leaching-CIL
• Slurry masuk dari CIL-1 sedangkan carbon masuk dari CIL-7 (counter
current)
Lime

Barren carbon
dewatering
screen
Detoxification
Untuk membuat CN tidak
berbahaya sebelum di buang Barren carbon
ke tailing. dewatering
screen
CCR Plant (60%)

40% dari jumlah slurry tangki

CIL-7

SMBS (Na2S2O5)
Lime
H2O2
CuSO4

CN- + H2O2 CNO- + H2O

2CN- + Na2S2O5 + H2O 2HCN + Na2SO4 + NaHSO3
2CuSO4 + 4CN- Cu2(CN)4²- + 2SO4²-
CCR Plant (Cyanide Copper Recovery Plant)

Resin
Hopper
wash
Resin
screen
NaHS + H2SO4

Copper filtrate tank

+NaCN

+H2O
Desorption
Reaksi pada proses elusi:
Ai
r

1. Column prime (dari strip

solution tank); 45 menit
2. Pre-heat (oil heater 1 &2)
sampai 100C; 75 menit
3. Starter eluate feed
(air+NaCN+NaOH) sampai
90m3; 75 menit
Ai
4. Elution feed (dari strip r
solution) >100C sampai
90m3; 75 menit
5. Elektrowinning Tank
(sweet tanki) 180m3/tangki
6. Cold down (oil heater dan
pompa mati); 30 menit
Desorption

Acid wash Carbon

elution
(+ HCl) regeneration
Carbon Regeneration
Acid wash Carbon
elution
(+ HCl) regeneration
Gold Room
• Proses pada gold room secara umum dapat dilihat pada bagan di
bawah ini:

Elektrowinni Mercury
Filtrasi smelting
ng retort

Wet scrubber
Elektrowinning
WWPP (Waste Water Polishing Plant)
Terima Kasih