SEWN PRODUCTS AND MACHINERY

EQUIPMENTS-II

JURY ASSIGNMENT

KNITTED AND WOVEN GARMET

ANALYSIS
INTRODUCTION :
 Every garment manufacturing brand always follows a particular
production methodology for its every product.
 The requirement of every brand are given through a garment
specification sheet to the manufacturing industry which contains all
the details about the garment like garment description,
measurements, operation breakdown and bill of materials .
 We have analysed a knitted garment and a woven garment. In
knitted we have analysed a Faballey Ladies Kurta and in woven
we have analysed a Newport Men’s Denim.
 We have included all the pre production and post production
processes, measurement chart, back and front view of the
garment, Bill of materials and operation breakdown.
KNITTED GARMENT

FABALLEY LADIES KURTA

GARMENT DESCRIPTION :
 Knitted long Ladies Kurta with a slit on one side.
 Product Details :
Brand : Faballey
Fabric Used : Cotton poly blend with Lycra
Colour : Green
Size : XL
Sleeve length : Three-quarters
Pattern : Solid
Type : Maxi
Fit : Regular
 Green solid knitted regular fit kurta, has a high neck, three
quarter sleeves and slit in one side.
FRONT AND BACK VIEW :

Front View Back View Flat Sketch

PROCESS FLOW CHART :

 The garment manufacturing industry follows various different

steps for the production of a garment. This steps are classified
into pre-production and post-production.
 A complete garment has to face several processes from its order
receiving to shipment. During garments manufacturing, a process
flow chart must be needed to complete an order easily. Also a
process flow chart helps to understand a garment manufacturing
method that how the raw materials are converted into the
wearable garments.
 Process flow chart gives a very easy description about the various
processes involved in the manufacturing of a garment. Mostly
process are same for every garment, in some cases its just varies.
PROCESS INVOLVED IN THE
MANUFACTURING OF THE KURTA :
Design Fabric Cutting

Pattern Making Sorting and Bundling

Fit Sample Making Sewing

Production Pattern Making Garment Inspection

Grading Ironing and Finishing

Marker Making Packing

Fabric Spreading Shipping

MEASUREMENT CHART :

Size of the garment : XL

SNo. Area Measurement

(inches)
1. Shoulder 36

2. Bust 38

3. Waist 34

4. Hips 38

5. Front Length 25

6. Sleeve Length 10
VARIOUS COMPONENTS OF THE
GARMENT USED :

 The garment that is been used here is a knitted ladies kurta

which doesn’t have any kind of ornamentation in it. It’s
basically a regular women’s kurta.
 So the various component of the kurta are very basic like :
Collar (High neck)
Sleeves ( Full length )
Front Bodice
Back Bodice
Brand Label
Wash care Label
 This are the various components of the garment used for the
manufacturing of Faballey knitted kurta .
BILL OF MATERIAL :
 Basically, bill of material is a complete list of the components
making up a garment.
 It is also part of material requirements planning(MRP).
Bill of Material for the knitted kurta
Seq No. Item Description Consumption Unit of
Measurement
1. Shell fabric(Single jersey 0.620 Kgs
160 GSM)
2. Rib(2/2) 260 GSM 0.002 Kgs
3. Sewing Thread 200 Tube
4. Size Labels 1 Unit
5. Hang tags 2 Unit
6. Cartons Unit
7. Polybag 1 Unit
OPERATION BREAKDOWN :
Sno. Operation Machine Seam Type SPI
1. Shoulder Joint Over Lock Edge finish 14
2. Rib Tack SNLs Edge Finish 14
3. Neck Joint Over Lock Edge Finish 14
4. Neck Tape joint SNLs Plain Seam 12
5. Neck Top SNLs Plain Seam 12

6. Sleeve Hem Flat Lock Flat Seam 10

7. Sleeve Joint Over Lock Edge Finish 14
8. Side Seam Over Lock Edge Finish 14
9. Sleeve Tack SNLs Plain Seam 12
10. Body Hem Flat Lock Flat Seam 10
11. Collar Attachment Flat Lock Flat Seam 10
12. Brand Tag Attachment SNLs Plain Seam 12
13. Wash Care Label SNLs Plain Seam 12
WOVEN GARMENT

NEWPORT MEN’S DENIM

GARMENT DESCRIPTION :
 Newport Men’s Denim with pockets.
 Product Details :

Brand : Newport
Fabric Used : 98% Cotton and 2% Spandex
Colour : Ice Blue
Size : L
Fabric for Pocket : 65% Polyester and 35% Cotton
Pattern : Solid
Type : Regular
Fit : Regular
 Blue solid woven regular fit denim, has a coin pockets,
back pockets, j-fly with metal zip.
FRONT AND BACK VIEW :

Front View Back View Flat Sketch

PROCESS FOR MANUFACTURING DENIM FABRIC :

This flow chart shows the process of

denim fabric manufacturing which is a
bit different from the manufacturing
process of other fabrics Fig: Various components of denim
PROCESS INVOLVED IN THE
MANUFACTURING OF THE DENIM :
Design Fabric Cutting

Pattern Making Sorting and Bundling

Fit Sample Making Sewing

Production Pattern Making Garment Inspection

Grading Ironing and Finishing

Marker Making Packing

Fabric Spreading Shipping

MEASUREMENT CHART :
Size of the garment : M

SNo. Area Measurement

(inches)
1. Waist 34
2. Hips 38
3. Thigh 25.5
4. Knee 14”below 19 5/8
crotch
5. Bottom 18 3/8
6. Front Rise 11 ½
7. Back Rise 14 ¼
8. Fr pkt width 4 7/8
9. Fr pkt depth 2 5/8
10. Back ptk width 6 5/8
11. Back pkt length 6 1/8
VARIOUS COMPONENTS OF THE
GARMENT USED :
 The garment that is been used here is a woven men’s denim
which doesn’t have any kind of ornamentation in it rather than
pockets and metal zip. It’s basically a regular men’s denim.
 So the various component of the denim are very :
Waist Band
Buttons, rivets and zip
Front Pocket and Back Pocket
Front Panel and Back Panel
Brand Label
Wash care Label
 This are the various components of the garment used for the
manufacturing of Newport woven denim.
BILLS OF MATERIAL :
Bill of material for the denim

Seq. No. Item Description Consumption Unit of Measurement

1. Shell Fabric ( Dyed 4 Metres

cotton fabric)
2. Metal rivets and 15 Units
buttons
3. Metal Zip 1 Unit

4. Sewing Thread 250 Tubes

5. Size Label 1 Unit

6. Cartons 1 Unit

7. Polybags 1 Unit
CONSTRUCTION OF DENIM, VARIOUS
SEAMS USED :
OPERATION BREAKDOWN :
Sno. Operation Machine Seam Type SPI
1. Front Rise Join 5 Thread OL Edge finish 14
2. Back Rise Join 5 Thread OL Edge finish 14
3. Front Rise Ts & fly shape SNLs Double Lapped 12
stitching Seam
4. Care Label Attach SNLs Plain Seam 12
5. Front and Back Sticker MNL Welt Seam 13
match
6. Side Seam join (long) 5 Thread OL Edge Finish 14
7. Inseam Joint (long) 5 Thread OL Edge Finish 14
8. Elastic open and give MNL _ _
steam
9. Elastic measure and cut MNL _ _
10. Elastic ring make and TK SNLs Bound Seam 14
11. Elastic mark for attach MNL Plain Seam 12
Sno. Operation Machine Seam Type SPI
12. Mark whole position and BH _ _
sew
13. Waist belt joint 4 Thread OL Edge Finish 14
14. Elastic fold and TK SNLs French Seam 12
15. Waist belt Ts KS Bound Seam 14
16. Zip Attachment SNLs Plain Seam 10
17. Button Attachment Riveting _ _
18. Draw string measure and cut MNL _ _
19. Insert draw string & MNL _ _
middling
20. Drawstring Btk BT _ _
21. Drawstring Mid Btk & cross DNL _ _
Btk bottom hem
22. Thread trimming W/Waste MNL _ _
tk remove
CONCLUSION :

 We have analysed a woven garment and a knitted garment in

the assignment.
 We discussed about the various process involved in the
manufacturing of a woven garment and a knitted garment and
we analysed that knitted garment requires less operation to get
manufactured.
 Various machineries and different types of seam involved in a
manufacturing process.
 We also discussed about the bills of material.
SUBMITTED BY :

Ipshita Mahapatra (BFT/18/568)

Satadeep Dutta (BFT/18/503)