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New Extraction
New Extraction
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EXTRACTION
Definition:
On the basis of physical nature of crude drug to be extracted, that is liquid or
solid, the extraction process may be liquid – liquid or solid – liquid
extraction.
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Is the separation of medicinally active portions of plant (and animal) tissues
using selective solvents through standard procedures.
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Menstrum: Solvent used for extraction (ex. water, alcohol, ether, acetone,
ethyl acetate)
Marc: The inert fibrous and other insoluble materials remaining after
extraction
Extractives: Concentrated preparations of vegetable or animal drugs
obtained by removal of the active constituents of the respective drug with
suitable menstrum, evaporation of all or nearly all solvent.
Tinctures: are alcoholic or hydro alcoholic solutions prepared from
vegetable material or from chemical substances. E.g. belladona tincture
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MEDICINAL PLANTS ARE THE RICHEST BIO-
RESOURCE
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STANDARDIZED EXTRACTION
The purpose of standardized extraction procedures for crude
drugs (medicinal & aromatic plant parts)
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THE GENERAL TECHNIQUES OF MEDICINAL
PLANT EXTRACTION
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EXTRACTION TECHNIQUES FOR AROMATIC
PLANTS
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PROPERTIES OF A GOOD SOLVENT IN PLANT
EXTRACTIONS
low toxicity
preservative action
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SOLVENTS USED FOR ACTIVE COMPONENT
EXTRACTION
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WATER
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ACETONE
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ALCOHOL
The identified components from plants (antimicrobial) = aromatic or
saturated organic compounds most often obtained through initial ethanol
or methanol extraction.
Ethanol, found easier to penetrate the cellular membrane to extract the
intracellular ingredients(polyphenols) from the plant material.
Methanol is more polar than ethanol but due to its cytotoxic nature.
The higher concentrations of more bioactive flavonoid compounds were
detected with 70% ethanol
due to its higher polarity than pure ethanol.
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Chloroform
Used to obtain tannins and terpenoids.
Terpenoid lactones successive extractions of dried barks with chloroform.
Ether
Commonly used selectively for the extraction of coumarins and fatty acids.
Dichloromethanol
Specially used for the selective extraction of only terpenoids.
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1.Size reduction
2. Extraction
3. Filtration
4. Concentration
5. Drying
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1. Size Reduction
Objective:
To rupture plant organ, tissue & cell structures so that its medicinal
ingredients are exposed to the extraction solvent.
Size reduction maximizes the surface area, which in turn enhances the mass
transfer of active principle from plant material to the solvent.
The 30-40 mesh size is optimal.
Hammer mill or a disc pulverizer which has built in sieves controlled by
varying the speed of the rotor clearance b/w the hammers & the lining of the
grinder.
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2. Extraction
By using both modern extraction method Traditional extraction method
and traditional extraction method
Modern extraction method Macération
Counter-current Percolation
Microwave assisited Infusion
Ultrasound extraction (sonication), Décoction
Supercritical fluid extraction,
Hot continuos extraction (Soxhlet)
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Parameters influencing the quality of an extract
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Effect of extracted plant phytochemicals depends on
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Selection of Plant
Plant based natural constituents can be derived from any part of
the plant like bark, leaves, flowers, roots, fruits, seeds, etc.
Plants are usually air dried to a constant weight before extraction.
oven drying: every part were cut into pieces dried in an oven @
60°C for 9 hrs. & pulverized.
Other method for drying the plants is the oven drying at about
40°C for 72 h.
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3. FILTRATION
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4. CONCENTRATION
The enriched extract from percolators or extractors, known as miscella, is fed
into a wiped film evaporator where it is concentrated under vacuum to produce
a thick concentrated extract.
The concentrated extract is further fed into a vacuum chamber dryer to produce
a solid mass free from solvent.
The solvent recovered from the wiped film evaporator and vacuum chamber
dryer is recycled back to the percolator or extractor for the next batch of plant
material.
The solid mass thus obtained is pulverized and used directly for the desired
pharmaceutical formulations or further processed for isolation of its
phytoconstituents.
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5. DRYING
The filtered extract is subjected to spray drying with a high pressure pump at a
controlled feed rate and temperature to get dry powder.
The desired particle size of the product is obtained by controlling the inside
temperature of the chamber and by varying the pressure of the pump.
The dry powder is mixed with suitable diluents or excipients and blended in a
double cone mixer to obtain a homogeneous powder that can be straight away
used (for example, for filling in capsules or making tablets).
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VARIATION IN EXTRACTION
METHODS
Length of the extraction period
Solvent used
pH of the solvent
Temperature
Particle size of the plant tissues
The solvent-to-sample ratio.
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PARAMETERS FOR SELECTING AN
APPROPRIATE EXTRACTION METHOD
Authentication of plant material by botanist.
Use the right plant part + the age of plant + the time, season & place
of collection.
The nature of its chemical constituents.
Grinding methods & powdering techniques.
Nature of constituents (polar/nonpolar).
The quality of water / menstruum.
The design & material of fabrication of the extractor.
Analytical parameters of the final extract,(TLC/HPLC).
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Methods of extracton
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1. MACERATION
The whole / coarsely powdered crude drug is placed in a stoppered container
with the solvent.
Allow to stand @ room temperature for a period of at least 3 days with
frequent agitation until the soluble matter gets dissolved.
The mixture then is strained, the marc (the damp solid material) is pressed,
The combined liquids are clarified by filtration or decantation after standing.
This method is best suitable for
use in case of the thermolabile drugs.
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2. INFUSIONS
Fresh infusions are prepared by macerating the crude drug for a
short period of time with cold or boiling water.
These are dilute solutions of the readily soluble constituents of
crude drugs.
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3. DIGESTION
This is a form of maceration in which gentle heat is used during the process
of extraction.
It is used when moderately elevated temperature is not objectionable.
The solvent efficiency of the menstruum is thereby increased.
Image=microwave
Digestion system
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4. DECOCTION
In this process, the crude drug is boiled in a specified volume of water (1;4) for a
defined time.
Volume is reduced to 1/4th the original
It is then cooled and strained / filtered.
This procedure is suitable for extracting water-soluble, heat-stable constituents.
Typically used in preparation of Ayurvedic extracts = “quath” / “kawath”
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5. PERCOLATION
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Percolation is a continuous flow of the solvent through the bed of crude drug
material to get the extract.
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Used most frequently to extract active ingredients in the preparation of tinctures and
fluid extracts.
The solid ingredients are moistened with an appropriate amount of the specified
menstruum,
Allowed to stand for approximately 4 hours in a well closed container, After stand
time, the mass is packed & the top of the percolator is closed.
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6. HOT CONTINUOUS EXTRACTION (SOXHLET
EXTRACTION)
The vapours of the solvent are taken to a condenser and the condensed liquid
is returned to the drug for continuous extraction.
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The finely ground crude drug is placed in a porous bag or “thimble” made of
strong filter paper, which is placed in chamber of the Soxhlet apparatus.
The condensed extract drips into the thimble containing the crude drug &
extracts it by contact.
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SOXHLET APPARATUS
When the level of liquid in chamber rises to the top of siphon tube, the liquid
contents of chamber siphon into flask
This process is continuous and is carried out until a drop of solvent from the
siphon tube does not leave residue when evaporated.
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Advantage:
Disadvantage:
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AQUEOUS ALCOHOLIC EXTRACTION BY
FERMENTATION
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COUNTER-CURRENT
EXTRACTION
Wet raw material is pulverized using toothed disc disintegrators to produce a
fine slurry.
Material to be extracted is moved in one direction generally in the form of a
fine slurry within a cylindrical extractor where it comes in contact with
extraction solvent.
The further the starting material moves, the more concentrated the extract
becomes.
Complete extraction is thus possible when the quantities of solvent &
material. Their flow rates should be optimized.
sufficiently concentrated extract comes out at one end of the extractor while
the marc, practically free of visible solvent falls out from the other end.
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ULTRASOUND EXTRACTION
(SONICATION)
The procedure involves the use of ultrasound with frequencies ranging from
20 kHz to 2000 kHz.
This increases the permeability of
cell walls & produces cavitation.
Eg: extraction of rauwolfia root.
Certain gases behave like free flowing liquids or super critical fluids at the
critical point of temperature and pressure.
Such super critical fluids have very high penetration power and extraction
efficiency.
Gases such as CO2 are held as supercritical fluid at the critical point of 73.83
bar pressure and 31.060C.
At this point CO2 behave like liquified gas or free flowing liquid and assists
the extraction of the Phyto- chemical constituents from the crude drug.
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Advantages of CO2 in super critical fluid extraction are that it is sterile and
bacteriostatic, and it is non- combustible and non- explosive.
CO2 is harmless to the environment and no waste products are generated
during this process.
The component recovery rates generally increase with increasing
pressure/temperature.
The highest recovery rates in case of argon:@ 500 atm & 150° C.
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PHYTONICS PROCESS
A new solvent based on hydrofluorocarbon-134a, a new technology to optimize the
extraction of plant materials.
Advanced Phytonics Limited (Manchester, UK) has developed patented technology
termed “phytonics process”.
The products are fragrant components of essential oils & Biological/phytopharmacological
extracts.
The core of the solvent is 1,1,2,2-tetrafluoroethane, (HFC-134a).
HFC-134a developed as a replacement for chlorofluorocarbons. (Boiling Point -25° C).
the solvents can be customized: by using modified solvents with HFC-134a.
The process can be made highly selective in extracting a specific class of
phytoconstituents.
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ISOLATION AND
PURIFICATION
The physical methods used for purification are chromatographic
technique and methods such as fractional crystallisation, fractional
distillation, fractional liberation and sublimation.
Fractional crystallisation:
It is depends upon the inherent character of the compound which
forms crystals at the point of super saturation in the solvent in
which it is soluble.
Compounds such as sugars, glycosides, alkaloids, steroids,
triterpenoids, flavonoids etc. shows crystalline nature.
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Processes such as concentration, slow evaporation and refrigeration are used
for crystallising the product.
Fractional distillation:
For distillation compound should have volatile nature.
It is used for separation of essential oil components.
This process widely used for separation of hydrocarbons from oxygenated
volatile oil components.
Components such as citral, citronellal and eucalyptols.
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Fractional Liberation
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Sublimation:
In this process the compound, if subjected to heat, changes from solid to
gaseous state directly without passing through the liquid stage.
The process is traditionally used for the separation of camphor from the chips
of wood of Cinnamomum camphor to obtain solid sublimate of camphor.
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CHROMATOGRAPHY
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Chromatography is a physical method of separation in which the components to
be separated are distributed between two phases (KD/P = Distribution/partition
constant)
one of which is stationary (stationary phase) while the other (the mobile phase)
moves through it in a definite direction.
The chromatographic process occurs due to differences in the distribution
constant of the individual sample components.
The sample under go repeated equilibration
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BASIC CHROMATOGRAPHIC TERMINOLOGY
1. Paper chromatography
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Mobile phase - flows through column, carries analyte.
Gas = Gas Chromatography (GC)
Liquid = Liquid Chromatography (LC), Thin Layer Chromatography (TLC)
Supercritical fluid = Supercritical Fluid Chromatography (SFC)
Stationary phase - stays in a place, does not move.
GC, LC placed inside of the column
TLC – layer of a sorbent on the plate
The SEPARATION is based on the partitioning between the mobile and
stationary phase.
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CLASSIFICATION OF CHROMATOGRAPHY
2. Based on the Configuration of the instrument (the way the stationary phase is
dispersed)
a. Planar Chromatography: - the SP is immobilized in the plane. Ex.. TLC, PC
b. Columnar Chromatography: - the SP is immobilized in the column
Ex. GC, CC, HPLC
3. Based on the nature of the Mobile phase: -
A. Liquid Chromatography
B. Gas Chromatography
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4. Based on the nature of the Stationary Phase
A. Normal phase Chromatography: - stationary phase is polar,
mobile phase is non polar
B. Reverse phase Chromatography: - stationary phase is non-
polar, mobile phase is polar
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5.Based on column type
1. Closed column chromatography
• stationary phase is packed inside a column
• mobile phase + solute flows through the column -> separation
2. Open column chromatography
Paper chromatography- sheet of paper is used to support the stationary
phase
Thin-layer chromatography- adsorbent is spread evenly over the surface of a
flat sheet of glass
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Adsorption-Chromatography
It has a solid stationary phase and a liquid or gaseous mobile
phase
Each solute has its own equilibrium between adsorption onto the
surface of the solid and solubility in the solvent
The least soluble or best adsorbed ones travel more slowly.
The result is a separation into bands containing different solutes.
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One of the oldest types of strength
chromatography around
It involves
a stationary solid phase
a liquid or gaseous mobile phase
Not used as widely as partition
chromatography
used mainly on TLC & CC packed with
silica gel/alumina
Separation is based on adsorption
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PARTITION
In partition chromatography the stationary phase is a non-volatile liquid which is
held as a thin layer (or film) on the surface of an inert solid.
The solutes distribute themselves between the moving and the stationary phases,
with the more soluble component in the mobile phase reaching the end of the
chromatography column first
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SELECTION OF THE SOLID SUPPORT
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1. PURPOSE OF CHROMATOGRAPHY
Analytical :
For identification and analysis purpose
Chemical profile (composition) of a sample
To check the purity of the compound
for screening purpose
A very thin layer of stationary phase coated on supporting
materials
Deals with analytes in micrograms quantities
eg. TLC; HPLC; GC
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Preparative :
vital for Isolation of compounds
purify and collect one or more components of a sample
Relatively thicker layer of stationary phase coated on
supporting materials
Deals with analytes in milligrams or large quantities
eg. PTLC; Prep-HPLC; Prep-GC
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PAPER CHROMATOGRAPHY
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PRINCIPLE
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What are some limitations of paper
chromatography?
Paper chromatography is a very simple and cost effective method for separation of
components.
But it has some major disadvantages:-
paper chromatography gives better sample resolution, but it is a very slow technique.
Paper chromatographic techniques can not be used in separation of volatile substances
such as hydrocarbons and volatile fatty acids.
The lower limit for the detection of most compounds is 1-5 mg.
In paper chromatography utmost care has to be taken while hanging the paper in the
chromatography chamber. If the paper is tilted, the solvent front will be uneven due to
which calculating the correct Rf value will be almost impossible. A similar problem
arises when the paper is cut unevenly.
Paper chromatography also requires some skill in sample spotting.
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Theretention factor, or Rf, is defined as the distance traveled by the
compound divided by the distance traveled by the solvent
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SPOT DETECTION
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Thin layer chromatography (TLC)
Overview of TLC
TLC—one form of solid-liquid chromatography
Adsorbent—solid phase; it won’t dissolve in the associated
liquid phase
Ex: Silica Gel (Si02) & Alumina (Al2O3)
Eluting—liquid phase
Solvatedsubstances are spotted onto a TLC plate coated with
the adsorbent and allowed to elute up the plate by capillary
action
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Capillary action occurs because molecules of a pure substance is sticky,
thanks to the forces of cohesion (similar molecules of a pure substance
like to stay close together) and adhesion (molecules of a given pure
substance are attracted and stick to other substances).
Adhesion of a liquid to the walls of a vessel will cause an upward force
on the liquid at the edges and result in a meniscus which turns upward.
The surface tension acts to hold the surface intact.
Capillary action occurs when the adhesion to the walls is stronger than
the cohesive forces between the liquid molecules. The height to which
capillary action will take the liquid in a uniform circular tube (picture
to left) is limited by surface tension and, of course, gravity.
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Four Purposes of Performing TLC
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TLC Development Setup
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Overview of TLC—The R f Value
A given compound will always travel a fixed distance relative to the distance
the solvent travels
This ratio is called the Rf value and is calculated in the following manner: .
distance traveled by substance .
distance traveled by solvent front
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TLC Visualization Methods
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Plate Preparation
Adsorbent + Calcium sulfate (gypsum) + Water = thick slurry
Spread, pouring, dipping and spraying done on glass, aluminum foil, or
plastic.
analytical TLC 0.1–0.25 mm
preparative TLC around 1–2 mm
30 minutes at 110 °C. “Activation”
Stored over desiccant.
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Advantages Disadvantages
Convenient and simple. Lack of automation
Simple detection of separated bands HPTLC (automated TLC)
Fast screening of raw materials the problems of reproducibility which
Inexpensive sometimes occur
Consumes smaller amounts of Lack of accuracy in quantitation
solvents than HPLC.
Simultaneous application and
determination of samples on a single
TLC plate
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Column chromatography
It is used for the separation and isolation of different constituents of
extracts.
Column chromatographic grade adsorbents of choice are used are
used for packing the column and various organic solvents are used
as eluting solvents.
A glass column is used in this technique.
Silica gel is used as a packing column.
Sample applied on the top of the column, in such a way that narrow
band is formed, for further elution.
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The column is subsequently eluted with various proportions of solvents in the
order of increasing polarity.
The fractions collected from the bottom are distilled to recover the solvent .
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HPLC (High Performance Liquid Chromatography)
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