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    Presentation Shafhal (Final Project)

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    Shafhal Jamil
    The document discusses adding sodium bicarbonate (NaHCO3) to flue gas to help reduce sulfur content and comply with regulations. It outlines the research methodology which involved collecting actual sulfur dioxide (SO2) content data from plant operations, calculating the required SO2 reduction levels, and determining the mass of NaHCO3 needed based on SO2 removal rates. The results show the SO2 content that must be reduced for different initial levels, and calculates the corresponding mass of NaHCO3 required to achieve the reductions, noting the economic impacts. The addition of NaHCO3 to flue gas is presented as an auxiliary method to enhance flue gas desulfurization plant performance.

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    Presentation Shafhal (Final Project)

    Uploaded by

    Shafhal Jamil
    18 views13 pages
    The document discusses adding sodium bicarbonate (NaHCO3) to flue gas to help reduce sulfur content and comply with regulations. It outlines the research methodology which involved collecting actual sulfur dioxide (SO2) content data from plant operations, calculating the required SO2 reduction levels, and determining the mass of NaHCO3 needed based on SO2 removal rates. The results show the SO2 content that must be reduced for different initial levels, and calculates the corresponding mass of NaHCO3 required to achieve the reductions, noting the economic impacts. The addition of NaHCO3 to flue gas is presented as an auxiliary method to enhance flue gas desulfurization plant performance.

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    The document discusses adding sodium bicarbonate (NaHCO3) to flue gas to help reduce sulfur content and comply with regulations. It outlines the research methodology which involved collecting actual sulfur dioxide (SO2) content data from plant operations, calculating the required SO2 reduction levels, and determining the mass of NaHCO3 needed based on SO2 removal rates. The results show the SO2 content that must be reduced for different initial levels, and calculates the corresponding mass of NaHCO3 required to achieve the reductions, noting the economic impacts. The addition of NaHCO3 to flue gas is presented as an auxiliary method to enhance flue gas desulfurization plant performance.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pptx, pdf, or txt
    18 views13 pages

    Presentation Shafhal (Final Project)

    Uploaded by

    Shafhal Jamil
    The document discusses adding sodium bicarbonate (NaHCO3) to flue gas to help reduce sulfur content and comply with regulations. It outlines the research methodology which involved collecting actual sulfur dioxide (SO2) content data from plant operations, calculating the required SO2 reduction levels, and determining the mass of NaHCO3 needed based on SO2 removal rates. The results show the SO2 content that must be reduced for different initial levels, and calculates the corresponding mass of NaHCO3 required to achieve the reductions, noting the economic impacts. The addition of NaHCO3 to flue gas is presented as an auxiliary method to enhance flue gas desulfurization plant performance.

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    of 13

    ADDITION OF SODIUM BICARBONATE IN

    FLUE GAS AREA AS AUXILIARY TO


    REDUCE SULFUR CONTENT
    AUTHOR BY:
    MUHAMMAD SHAFHAL JAMIL
    TOPICS

    General Process

    Background

    Research Methodology

    Result

    Conclusion
    FGD
    Absorber
    Air Heater
    FGD Cycle Fly Ash Water – Steam Cycle
    ESP
    Air Cycle
    Sea Intake Pretreated Water Make Up
    Chlorination BasinBoiler Pit & Plant HCl & NaOHAsh Leachate
    FGD Plant
    Sedimentation
    Coal Run Off Retention Basin Tank Econ
    ESP Hopper Hopper
    NaOH
    Pond
    NaOH + H2SO4 Neutralization Ash Run Off
    (WTP) & FGD Make Up & Circulation
    + FeCl3 Tank
    FeCl3
    Blowdown
    Reverse Osmosis Tank Water Flue Gas Cycle
    Waste Water Treatment Neutralization
    Polymer
    Reagent Tank Ash Handling
    Fly Ash SBS
    Silo Biocide &
    H2SO4
    Preparation Clarifier Tank Antiscalant pH Adjustment
    ROTank
    Sludge Sludge
    To The Sea
    NaOH Dewatering Disposal
    H2SO4
    Dewatering Brine WWTP
    Sedimentation Guard Filter
    Pond
    Supernatant
    Tank Generator Bottom Ash
    Neutralization Furnace
    FeCl3 Coagulation LP 1,2, 3 WWTP
    Crusher
    Limestone Coal Polymer (22,8
    Tank KV)
    Clarifier & Treated
    TankHeater Discharge
    To The Sea Coal Feeder
    HandlingTo The Sea Multi Media Filtered Water
    Filter Basin
    LP
    Electricity SSCC
    Turbine
    Water Treatment IP TurbineHP HP 5,6,7
    Excitation
    Seawater Stop Log Bar
    Turbine
    Travelling
    Heater
    Screen
    Transformer
    Chlorine
    Screen

    Intake - Circulating (890 V) Generator


    Water Cycle Bottom Ash Transformer
    Bunker (500 KV)
    Truck
    Unit TransformerTruck
    (10 KV)
    BACKGROUND

    Problem
    Emission flue gas result of burning coal
    High Sulfur content from flue gas

    Problem Solving

    Addition or injection NaHCO3 in flue gas area

    Goals
    Help FGD performance to reduce Sulfur content
    To comply with KLHK regulation
    RESEARCH
    METHODOLOGY

    Calculate &
    Collect
    Start Analysis
    Actual Data
    Data
    COLLECT
    ACTUAL DATA
    C SO2 (mg/Nm3)
    1600
    1700
    1800
    1900
    2000 Sulfur Content In Flue Gas (Collect
    2100 Actual Data From Performance)
    2200
    2300
    2400 Assuming
    2500 Full Load
    Condition
    CALCULATE &
    ANALYSIS DATA
    SO2 that needs to
    be reduce 𝑚𝑆𝑂2𝑟𝑒𝑚𝑜𝑣𝑎𝑙=%𝑆𝑂2×𝑚𝑆𝑂2
    • Description :
    • M SO2 removal (Mass Rate of SO2 that needs to be reduced
    • %SO2 removal (Percent Mass SO2 that needs to be reduce)
    • M SO2 (Mass of SO2)

    𝑚𝑆𝑂 2 𝑟𝑒𝑚𝑜𝑣𝑎𝑙
    Consumption of 𝑚𝑁𝑎𝐻𝐶𝑂 3=
    𝑔 𝑆𝑂 2
    NaHCO3 required 1 , 00 ×𝜂 𝑁𝑎𝐻𝐶𝑂 3
    𝑔𝑁𝑎𝐻𝐶𝑂 3
    • Description:
    • M NaHCO3 (Mass of Sodium Bicarbonate required)
    • ɳ NaHCO3 ( Effectiveness of utilization Sodium Bicarbonate)
    RESULT

    SO2 Content Must be Reduced

    Mass of NaHCO3 Required

    Economic
    SO2 CONTENT MUST be REDUCED

    SO2 content must be Conversion SO2


    reduced removal
    C SO2 (mg/Nm3) %so2 removal C SO2 removal (mg/Nm3) C SO2 removal (mg/Nm3) FG dry (m3/menit) C SO2 removal (mg/menit) C SO2 removal (kg/jam)
    1600 6% 100 100 45.000 4500000,00 270
    1700 12% 200 200 45.000 9000000,00 540
    1800 17% 300 300 45.000 13500000,00 810
    1900 21% 400 400 45.000 18000000,00 1080
    2000 25% 500 500 45.000 22500000,00 1350
    2100 29% 600 600 45.000 27000000,00 1620
    2200 32% 700 700 45.000 31500000,00 1890
    2300 35% 800 800 45.000 36000000,00 2160
    2400 38% 900 900 45.000 40500000,00 2430
    2500 40% 1000 1000 45.000 45000000,00 2700
    MASS of NaHCO3 REQUIRED

    C SO2 removal (kg/jam) Ratio Desulfurisasi ɳNaHCO3 (%) C NaHCO3 (kg/h)


    270 1 70% 385,71
    540 1 70% 771,43
    810 1 70% 1157,14
    1080 1 70% 1542,86 Mass needs of
    1350 1 70% 1928,57 NaHCO3 per 100
    1620 1 70% 2314,29 mg/Nm3 are 385,71
    kg/h
    1890 1 70% 2700,00
    2160 1 70% 3085,71
    2430 1 70% 3471,43
    2700 1 70% 3857,14
    ECONOMIC

    Purchase Price of NaHCO3 for 1


    ton/hr

    Price of NaHCO3 Need for NaHCO3 Purchase price of NaHCO3 for 1 hour
    Rp/kg kg/jam Rp/jam
    Rp10.000,00 1000,00 Rp10.000.000,00
    CONCLUSION
    • Sodium bicarbonate is effective adsorbent to
    1
    reduced SO2

    • The best injection in area flue gas after Air Heater


    2
    with a temperature 140-180 oC

     Experiments through laboratory tests need to be


    3
    carried out to find out the more accurate result.
    Thank You

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