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Ash Handling Systen in A Power Plant
Ash Handling Systen in A Power Plant
Content
Classification of Ash Bottom Ash Fly Ash
Wet System Dry System
WHAT IS ASH?
Ash is the residue remaining after the coal has been incinerated to constant weight under standard conditions. Ash is oxidised form of the mineral matters present in coal. Typical ash composition : SiO , Al O , Fe O , 2 2 3 2 3 CaO, MgO etc. Coal with more SiO & Al O , Ash MP > 1400C 2 2 3 Coal with more Fe O , CaO & MgO, Ash MP < 2 3 1100C
April 27, 2012 3
Classification of Ash
Fly Ash
Dry System
ESP
Electrostatic Precipitator
Stack
Stage A: 80 %
Stage B: 17 %
Pulverized Coal
100 %
Coal
10-20 %
1%
1%
80-90 % Ash
Stage C: 3 %
Wetting head
Water from FAHP Water from FAHP Air washer unit Air washer unit
Vac. p/p
Collector Tank
Collector Tank
TO TRENCH
In dense phase conveying two modes of flow are recognized. Moving Bed Flow: Moving bed flow is only possible in a conventional conveying system if the material to be conveyed has good air retention characteristics. Plug Type Flow: Plug type flow is only in a conventional conveying system if the material has good permeability. This type of flow is typically limited to the materials that are essentially mono-sized, since these allow the air to pass readily through
Vacuum pumps are use to convey ash from the ESP hoppers to Bag Filter and CTT In Bag Filter Dry ash is separated out from the air Through Transfer Hopper ash is transferred to Buffer Hopper. Blower are connected to the bottom of buffer hopper for fluidized air supply From buffer hopper, it is transferred to Transporter. From Transporter, Dry ash is conveyed through Pipe lines (Pneumatic Conveying). For pass A & B the line is AB similarly for pass C & D the line is CD.
TO WET SYSTEM
A2
63 nos. bag
Pass - A
Equalizing Line
To ESP Duct
CAP-1.83CUM
Buffer Hopper
CAP-37 CUM
Silo 2
Fluidizing Blower
Water Spray
A2
A1
Segregating valve
TOTAL NO OF ESP HOPPERS=128 32NOS IN EACH PASS (32x4=128) TOTAL NOS OF ESP FIELD =64
ESP HOPPERS
PASS --A
Vacuum pump is use to convey the Fly Ash from ESP hoppers to the CTT (for wet system) and bag filter (for Dry system). Technical Specification: Type of pump :Water Ring Vacuum Pump Total No. of pumps : 8 Nos. Capacity : 4200M3/Hr Shut-off Vacuum : 500 mm of Hg Machine speed : 460 RPM Electric Motor : 90 Kw at 1440 RPM Seal water req. : 65 LPM Seal water pressure : 1 Kg/cm2
Vacuum Pump
Vacuum Pump
Fludising Blower
NO- 2 /UNIT FLOW-600 CUM/HR BKW- 9 POWER AT MOTOR- 9.28 KW HEAD- 4mwc Used for hot air Supply at buffer hopper
NO - 3 /UNIT ( TOTAL - 6 FOR U # 3 &4) FLOW-2360 CUM /HR HEAD- 50 MWC BKW- 198 POWER AT MOTOR OUTPUT-202 .04 KW
USED FOR TRANSPORT AIR FROM TRANSPORTER TO SILO
TAC House
HEATER
Wash water Pumps:For Floor washing Specifications:Total No. pumps : 2 Nos.(1W/1S) Water Flow Rate : 50M3/Hr Discharge Pressure: 1.5 Kg/cm2 Drain pumps:To drain the water Specifications:Total No. pumps : 2 Nos.(1W/1S) Water Flow Rate : 80M3/Hr Discharge Pressure: 3.5 Kg/cm2
SILO#2 SILO#3
SILO#1
Vent fan
Safety valve
Refractory
Rotary feeder