HAZARD RECOGNITION TRAINING (Volume 1)

for Supervisors and Workers

(Instructor Manual & Answer Key)

21 February 2013
What is a Hazard?

“A hazard is a situation that poses a

level of threat to life, health, property,
or environment.”

2
Hierarchy of Controls

3
What’s Wrong with this Picture?

1. ___________________
Excavator straddling trench

2. ___________________
Worker exposed to fall hazard

2 3. ___________________

4. ___________________

1 5. ___________________

6. ___________________

4
What’s Wrong with this Picture?

1. Missing
___________________
mid-rail

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

5
What’s Wrong with this Picture?

1. Missing
___________________
hook latch

2. ___________________
Missing guard rail

2 3. ___________________
1

4. ___________________

5. ___________________

6. ___________________

6
What’s Wrong with this Picture?

1. Missing
___________________
outrigger pad

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

7
What’s Wrong with this Picture?

1. Web
___________________
sling frayed

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

8
What’s Wrong with this Picture?

1. Good
___________________
method bracing dump bed

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

9
What’s Wrong with this Picture?

Lack of proper shading for

1. ___________________
workers

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

10
What’s Wrong with this Picture?

Lack of fall protection. Worker

1. ___________________
exposed to fall.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

11
What’s Wrong with this Picture?

Improper storage of compressed

1. ___________________
gas cylinders

2. No
___________________
caps on cylinders

3. Cylinders
___________________
not color coded

3
Poor housekeeping
4. ___________________
2

4 5. ___________________

6. ___________________

12
What’s Wrong with this Picture?

1. Poor
___________________
housekeeping
1

3 2 2. ___________________
Missing guard

3. ___________________
Welding rod left in electrode

Cuts/Splices in cord within 10ft of

4. ___________________
electrode
5
4
Improper splice of power cord
5. ___________________

6. ___________________

13
What’s Wrong with this Picture?
Cover removed from electrical
panel exposing workers to live
1. ___________________
energized parts
1
2
Fire extinguisher mounted too
2. ___________________
high

3. ___________________

4. ___________________

5. ___________________

6. ___________________

14
What’s Wrong with this Picture?
Wire rope sling crushed/kinked.
Improperly rigged. D/d ratio
1. ___________________
should be 25:1

2. ___________________

3. ___________________

4. ___________________
D
5. ___________________

d
6. ___________________

15
What’s Wrong with this Picture?

1. Improper
___________________
designed power strip

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

16
What’s Wrong with this Picture?

Scaffold base plate not

1. ___________________
supported on proper footing

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

17
What’s Wrong with this Picture?

1. Unused
___________________
openings

1
2 No protective grommet/ No strain
2. ___________________
relief for electrical cord

3. ___________________

4. ___________________

5. ___________________

6. ___________________

18
What’s Wrong with this Picture?

1. Unused
___________________
openings

Unused openings. No strain relief

2. /___________________
protective grommet

3. ___________________

4. ___________________
1

2 5. ___________________

6. ___________________

19
What’s Wrong with this Picture?
Poor design – Electrical panel
can be opened with screw driver
allowing unauthorized workers to
1. ___________________
gain entry into panel

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

20
What’s Wrong with this Picture?

Inadequate fall protection (soil

1. ___________________
berm)

Workers exposed to fall hazard –

2. ___________________
not wearing fall protection

1
2 3. ___________________

4. ___________________

5. ___________________

6. ___________________

21
What’s Wrong with this Picture?

1. Unused
___________________
openings

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

22
What’s Wrong with this Picture?

1. Environmental
___________________
– Poor housekeeping

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

23
What’s Wrong with this Picture?

1. Scaffold
___________________
not fully decked

2. ___________________
Missing guardrail

2
3. ___________________

4. ___________________
1

5. ___________________

6. ___________________

24
What’s Wrong with this Picture?

1. No
___________________
cord management

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

25
What’s Wrong with this Picture?

Unsafe method of jacking up vehicle

1. ___________________

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

26
What’s Wrong with this Picture?

1. Workers
___________________
exposed to fall hazard

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

27
What’s Wrong with this Picture?
Hazardous material transferred to
unauthorized container (e.g. juice
1. ___________________
bottle)
2
1&
2. Container
___________________
not labeled properly

3. ___________________

4. ___________________

5. ___________________

6. ___________________

28
What’s Wrong with this Picture?

Personal Fall Arrest System not

1. ___________________
stored properly

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

29
What’s Wrong with this Picture?

Trench machine operator left cab

1. ___________________
while machine still in operation

5
1&2 Trench operator exposed to fall &
2. entanglement hazard
___________________
6

3. Workers
___________________
exposed to fall hazard

4. Worker
___________________
not wearing hard hat

3 4 5. ___________________
Lack of dust control

Supervisor allowing himself &

workers to be exposed to multiple
6. ___________________
hazards

30
What’s Wrong with this Picture?
Stockpile not sloped properly.
Potential for collapse onto
1. ___________________
excavator/operator.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

31
What’s Wrong with this Picture?

Lack of adequate fall protection –

1. ___________________
hard barriers

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

32
What’s Wrong with this Picture?
Wires hanging from ceiling were live.
Exposed workers to live energized
1. ___________________
parts. Electrocution hazard.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

33
What’s Wrong with this Picture?

1. Cable
___________________
not buried/protected

2
Lack of proper design/construction of
2. ___________________
steps

3. ___________________
1

4. ___________________

5. ___________________

6. ___________________

34
What’s Wrong with this Picture?

1. Environmental
___________________
– Poor Housekeeping

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

35
What’s Wrong with this Picture?

Lack of fall protection around

1. ___________________
excavation

2. Improper
___________________
access

3. ___________________

1
4. ___________________
2
5. ___________________

6. ___________________

36
What’s Wrong with this Picture?

Damaged sheaves
1. ___________________

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

37
What’s Wrong with this Picture?

Inadequate guard rail system for

1. ___________________
elevator shaft

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

38
What’s Wrong with this Picture?

Good practice – fire ext. signage,

1. ___________________
spill kits

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

39
What’s Wrong with this Picture?

1
1. Worker
___________________
exposed to fall hazard

Ladder does not extend 3ft

2. ___________________
above landing platform

2
3. ___________________

4. ___________________

5. ___________________

6. ___________________

40
What’s Wrong with this Picture?

1. Improperly
___________________
design extension cord

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

41
What’s Wrong with this Picture?

1 1. Welding
___________________
rod left in electrode

Improperly designed extension

2. ___________________
cord

3. ___________________

2 4. ___________________

5. ___________________

6. ___________________

42
What’s Wrong with this Picture?

1. Improper
___________________
splice in extension cord

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

43
What’s Wrong with this Picture?

Concrete base supports for hoarding

1. ___________________
are too close to excavation

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

44
What’s Wrong with this Picture?

1. Improper
___________________
splice

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

45
What’s Wrong with this Picture?

1. Lack
___________________
of secondary containment
2

Lack of engineering controls to

2. ___________________
reduce exposure to noise

3. Evidence
___________________
of oil/fuel contamination

Lead Acid battery waste not stored

4. ___________________
properly

5. Lack
___________________
of fire extinguishers

5
4
3 1 6
6. ___________________
Lack of spill response materials

46
What’s Wrong with this Picture?

1 1. Lack
___________________
of adequate fall protection

Doka board not secured. Overhead

2. ___________________
hazard.

3. ___________________

4. ___________________

2
5. ___________________

6. ___________________

47
What’s Wrong with this Picture?

1 1. Unused
___________________
openings in electrical panel

Electrical panel not secured to prevent

2. ___________________
unauthorized access

3. ___________________

4. ___________________

5. ___________________

6. ___________________

48
What’s Wrong with this Picture?

1. Guard
___________________
missing from grinder

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

49
What’s Wrong with this Picture?

2 1. Ladder
___________________
damaged on front end loader

Damaged ladder not recorded on daily

2. ___________________
inspection report

3. ___________________

4. ___________________

1
5. ___________________

6. ___________________

50
What’s Wrong with this Picture?

Good Practice – Cord Management &

1. ___________________
Protection using PVC pipe

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

51
What’s Wrong with this Picture?

Fire extinguisher located too close

1. ___________________
to fire source

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

52
What’s Wrong with this Picture?

Hazardous Material transferred to

1. ___________________
unauthorized container.

2. Container
___________________
not properly labeled

3. No
___________________
COSHH Assessment conducted

4. ___________________

5. ___________________

6. ___________________

53
What’s Wrong with this Picture?

Horizontal rebar with no protective

1. ___________________
caps

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

54
What’s Wrong with this Picture?

Guardrails do not prevent workers

1. ___________________
from fall hazards.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

55
What’s Wrong with this Picture?
Worker tied off to guardrail
(anchorage). Anchorage not tested
to support 5000lbs
1. ___________________

Worker’s lanyard tied in knot to

2. ___________________
shorten length

3. ___________________
1

4. ___________________

2
5. ___________________

6. ___________________

56
What’s Wrong with this Picture?

Wire rope sling subject to heavy

1. ___________________
loads not rigged properly

2. ___________________
Pin of shackle missing cotter key

3. ___________________

4. ___________________

5. ___________________

6. ___________________

57
What’s Wrong with this Picture?

Workers tied off to rebar. Not

1. ___________________
suitable anchorage

Workers exposed to fall with

pendulum effect and impalement
2. ___________________
from horizontal rebar

1 3. ___________________

4. ___________________

2 5. ___________________

6. ___________________

58
What’s Wrong with this Picture?

1. Electrical
___________________
Panel with unused openings

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

59
What’s Wrong with this Picture?

Improperly rigged load using teeth of

1. ___________________
bucket

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

60
What’s Wrong with this Picture?

Improperly supported bracing for air

1. ___________________
conditioning

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

61
What’s Wrong with this Picture?

Legs of ablution unit not supported

1. ___________________
properly

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

62
What’s Wrong with this Picture?
No access to electrical panel. Workers
exposed to fall hazard when they need
1. ___________________
to access panel.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

63
What’s Wrong with this Picture?
Poor design of electrical panel.
Electrician has to reach his hand
inside a live energized panel to access
1. ___________________
circuit breakers

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

64
What’s Wrong with this Picture?

Improper constructed job made ramp

1. ___________________
using Doka board

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

65
What’s Wrong with this Picture?

Fall Hazard – Lack of continual hard

1. ___________________
barriers along excavation

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

66
What’s Wrong with this Picture?

Poor Housekeeping & Segregation of

1. ___________________
Waste materials

Poorly constructed bin using scrap

2. ___________________
plywood.

2
3. ___________________

4. ___________________

5. ___________________

1
6. ___________________

67
What’s Wrong with this Picture?
Exposure to falls & impalement
hazard. No hand rails or guard rails in
1. ___________________
place

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

68
What’s Wrong with this Picture?

Guardrails too close to excavation

1. ___________________
edge.

Inadequate guardrails – will not support

2. ___________________
200lbs. of outward or downward force.

3. ___________________

4. ___________________

2
1 5. ___________________

6. ___________________

69
What’s Wrong with this Picture?
Improperly constructed scaffold.
Scaffold tag had been identified as
1. ___________________
acceptable by inspector.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

70
What’s Wrong with this Picture?
Staircase with excessive corrosion.
Scaffold tag had been identified as
1. ___________________
acceptable to inspector.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

71
What’s Wrong with this Picture?

Rebar used to secure pins from

1. ___________________
reversing out.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

72
What’s Wrong with this Picture?
Concrete blocks stacked too high.
6ft max height then stacked ½ block
1. ___________________
back every 1ft height after.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

73
What’s Wrong with this Picture?

Safety board does not meet basic

1. ___________________
requirements.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

74
What’s Wrong with this Picture?

1. Improperly
___________________
constructed ramp.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

75
What’s Wrong with this Picture?

Improperly constructed mobile

1. ___________________
scaffold. Very easy to tip over.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

76
What’s Wrong with this Picture?

1. Worker
___________________
tied off to own lanyard

Worker provided with rope lanyard.

Needs a shock absorbing lanyard or
2 2. ___________________
self-retracting lifeline (SRL)

3. ___________________
1
4. ___________________

5. ___________________

6. ___________________

77
What’s Wrong with this Picture?

Formwork brace positioned on top of

1. ___________________
fire protection pipe

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

78
What’s Wrong with this Picture?

Workers exposed to impalement

1. ___________________
hazard.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

79
What’s Wrong with this Picture?

In high winds formwork could easily be

1. ___________________
blown off high rise building

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

80
What’s Wrong with this Picture?

Guard rails does not protect workers

1. ___________________
from falls.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

81
What’s Wrong with this Picture?

1. Improperly
___________________
constructed ladder.

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

82
What’s Wrong with this Picture?

1. Formwork
___________________
braces using rebar for pins

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

83
What’s Wrong with this Picture?

1. Platform
___________________
not 3 party certified
rd

2
2. ___________________
Wire rope slings badly damaged

3. ___________________

1
4. ___________________

5. ___________________

6. ___________________

84
What’s Wrong with this Picture?
Good use of guard rails and hard
barriers to protect workers from
1. ___________________
excavation

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

85
What’s Wrong with this Picture?

1. Improperly
___________________
constructed ladder

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

86
What’s Wrong with this Picture?

Loading platform has no established

1. ___________________
load capacity

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

87
What’s Wrong with this Picture?

1. Truck
___________________
operator exposed to fall hazard

2. ___________________

3. ___________________

4. ___________________

5. ___________________

6. ___________________

88
THE END

89
 DEVELOPED BY:

Brian Maynard, M.S., CSP, Grad IOSH, HSE Supervisor

Carmila Pereyra, HSE Admin

PROJECT:

Lusail City Development, Doha, Qatar

DATE:

21 February 2013

90