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Cleanoorja Systems PVT LTD
Cleanoorja Systems PVT LTD
After establishing in 2015, through Ampura Engineering Pvt Ltd. promoted by Mr. Dhananjay Thite,
we have been working on various segments of waste management and restarting various CBG and
Gobar gas plants.
We have also made blue print for helping Goshalas to use this technology to become self-sufficient.
Some of our notable achievement
Thane Municipal Corporation - 15ton bio methanisation plant repairs and maintenance and did
design and installation of enhancement from 15 to 25 TPD (running successfully since Aug 2016)
Uran LAHAS Green 5 TPD municipal waste treatment plant, EPC plant turnkey project.
KDMC- 5/10ton Design and Engineering and installation Municipal waste based floating dome
design.
NAGPUR: DPR and tender document including design and engineering of the complete project
report with pros and cons, we had advisory role for waste management along with M/S
Jagtap & associates.
Angao Goshala Complete bio gas plant, include 3ton repair and 12 Ton design and engineering
and installation of GOBAR GAS PLANT
Pune Municipal Corporation: 28 plants IN PMC area. We did complete technical evaluation of
these plants with possible improvements suggested and essential modifications for all 28
plants. Capacity variation between 10ton to 5tons with 5 types of different technologies used
in various plants. Plant installation is all over the city.
Orai Complete city waste management On EPC (100TPD) work order received.
Jhansi Complete city waste management on EPC (250TPD) work order received.
Why Cleanoorja Systems Pvt Ltd
We have experience in this field for a decade with a proven result
Commissioned plants have been successfully running till present date
We have developed our own technology by doing modifications and
enhancements in previous existing technology
We propose plant commissioning on P.P.P. model
Enormous amount of waste is generated in each and every
country in the world every day.
Need for this In India waste is not properly disposed off as the waste
1 CBG 3,00,000
Rs.1,38,00,000
Rs.46.0
2 Fertilizer 45,00,000
Rs.1,35,00,000
Rs.3.0
Inorganic waste
3 1,20,00,000
recycle Charges Rs.6,00,00,000
Rs.5.0
Total Estimated
Revenue Rs.8,73,00,000
Note
2. Year 1 would begin from the date when plant is available for use for production.
Bullet points
CBG purchase will be done by Oil and Gas companies offering 100% off take
guarantee.
Bottled Gas selling rate @Rs.46 per kg.
Fertilizer Purchase will be done by Agriculture department of Govt. Of India
or Private Agriculture Companies.
Fertilizer selling rate Rs.3 per kg.
Inorganic material will be recycled.
2 Marketing Rs.1,74,60,000
Note-
1. Operating expenses are estimated to be 12% of the revenue, the same can be revisited after 6
months of actual production.
2. Marketing expenses will be fixed 20% YoY.
3. Directors' Remuneration will not vary with number (#) of plants.
4.Driectors' Remuneration will increment every two years
Estimated Profitability Statement
Particulars Year1 Year2 Year3 Year4 Year5
No. of Plants 1 0 0 0 0
Revenue from Operations
Revenue from Operations 8,73,00,000 8,73,00,000 8,73,00,000 8,73,00,000 8,73,00,000
Expenses
Operating expenses 1,04,76,000 1,04,76,000 1,04,76,000 1,04,76,000 1,04,76,000
Marketing 1,74,60,000 1,74,60,000 1,74,60,000 1,74,60,000 1,74,60,000
Directors' Remuneration 24,00,000 24,00,000 31,20,000 31,20,000 37,44,000
Finance Cost 2,00,00,000 2,00,00,000 2,00,00,000 2,00,00,000 2,00,00,000
Cash Inflow
- - - -
Share Capital -
- - - -
Long Term Borrowings/ Investment 10,00,00,000
Cash Outflow
- - - -
Fixed Asset Procurement 10,00,00,000
- - - -
Repayment of Loan
Expenses 5,03,36,000 5,03,36,000 5,10,56,000 5,10,56,000 5,16,80,000
Closing Cash and Cash Equivalents 75,26,600 1,47,03,200 2,10,96,800 2,72,06,900 3,26,56,250
Process
Flow
Diagram
(Operations)
Process flow diagram
Key Benefits
25 500 7.5
50 1000 15
100 2000 30
200 4000 60
Salient Features of 100TPD plant
Separators:- Separation will be done on the conveyor belts where the municipal waste received will be
segregated into organic and inorganic material. Conveyor belts will act as a platform for separation process.
Crushers:- They will be used to reduce the size of waste(organic) segregated from the separator.
Magnetic Separators:- This unit is used to separate ferrous materials from the waste received.
Digesters:- This is the unit where the main process of gas generation takes place.
Piping:- Pipes are used for interconnection of various equipments for smooth flow of material required for the
process and for transport of gas.
Flameproof Motors:- Used for powering equipments.
Major equipment in plant
Instrumentation:- Various equipments used for keeping check on the gas composition and other properties.
Some equipment are mentioned below:
• Pressure Gauges : Used to measure and maintain pressure of gas inside the digesters at required value. Also used where
gas will be stored.
• Flow-rate measurement : Used to keep check on flow of gas and the slurry
• pH analyzer : Used to check whether the gas generated or under process is acidic / basic in nature.
• Ammeter : To keep check on the power requirement i.e. electricity consumption
H2S analyzer:- This equipment is used to check the quantity of hydrogen sulphide present in the gas generated
or which is under generation process.
Balloons:- This is the unit / equipment used for the storage of gas that will be produced during the process.
Major equipment in plant
Dome:- This is the cap / lid that will be used to cover the digester to contain the gas inside the digester.
Electrical:- Suitable Feeder panel is installed to provide electrical supply to all equipments that will be used
during the process for overall smooth functioning of the plant. Option of Solar panel is also being evaluated,
once the site becomes fully functional, based on site conditions.
Mechanical Agitators:- Equipment used for thorough mixing of slurry inside the digester.
Slurry drying System:- Equipment / unit used to dry the residue (sludge) left after the gasification process is
complete.
Scrubber:- It is used to purify the gas i.e. for removal of unwanted impurities from the gas which will be
generated.
Major equipment in plant
Shredding Machine:- It is used to shred / crush / reduce to bits the inorganic waste which is then separated
from the received waste at the start.
Industrial Washing Machine:- Used to wash the cloth / fabric contents in the inorganic waste so that it can be
sent for further processing.
Plant safety devices:- Various devices and systems will be incorporated along with above equipments for
providing overall safety to the plant site.
Gist of the project