SOLID WASTE MANAGEMENT

Project by: Cleanoorja Systems Pvt Ltd

Abbreviation Reference
1. CBG- Compressed Bio-Gas
2. CGD- City Gas Distribution
3. P.P.P.- Public-Private Partnership
4. EPC-Engineering, Procurement & Construction
5. LOA- Letter of Acceptance
6. MSW- Mixed Solid Waste
7. EOI- Expression Of Interest
8. TPD- Tons Per Day
9. NRV- Non-Return Valve
About Us
Cleanoorja Systems Pvt Ltd, established in September 2019 by Mr. Amey M Khare and Mrs. Manasi
Manoj Khare, works in the field of Solid waste Management as stated under:-
 We are pleased to introduce ourselves as a solution provider for handling of municipal solid
waste with specialization in the methanation and also provide services for repairs and
installation of bio waste plants.
 We intend to setup plants at various locations for treatment of Municipal Solid Waste generated
daily.
 Our main aim/objective is to generate/produce CBG and Organic Fertilizer by scientific means
by utilizing the Organic waste.

After establishing in 2015, through Ampura Engineering Pvt Ltd. promoted by Mr. Dhananjay Thite,
we have been working on various segments of waste management and restarting various CBG and
Gobar gas plants.
We have also made blue print for helping Goshalas to use this technology to become self-sufficient.
Some of our notable achievement
 Thane Municipal Corporation - 15ton bio methanisation plant repairs and maintenance and did
design and installation of enhancement from 15 to 25 TPD (running successfully since Aug 2016)
 Uran LAHAS Green 5 TPD municipal waste treatment plant, EPC plant turnkey project.
 KDMC- 5/10ton Design and Engineering and installation Municipal waste based floating dome
design.
 NAGPUR: DPR and tender document including design and engineering of the complete project
report with pros and cons, we had advisory role for waste management along with M/S
Jagtap & associates.
 Angao Goshala Complete bio gas plant, include 3ton repair and 12 Ton design and engineering
and installation of GOBAR GAS PLANT
 Pune Municipal Corporation: 28 plants IN PMC area. We did complete technical evaluation of
these plants with possible improvements suggested and essential modifications for all 28
plants. Capacity variation between 10ton to 5tons with 5 types of different technologies used
in various plants. Plant installation is all over the city.
 Orai Complete city waste management On EPC (100TPD) work order received.
 Jhansi Complete city waste management on EPC (250TPD) work order received.
Why Cleanoorja Systems Pvt Ltd
 We have experience in this field for a decade with a proven result
 Commissioned plants have been successfully running till present date
 We have developed our own technology by doing modifications and
enhancements in previous existing technology
 We propose plant commissioning on P.P.P. model
 Enormous amount of waste is generated in each and every
country in the world every day.

Need for this In India waste is not properly disposed off as the waste

Project management is not give adequate importance. Also there is

shortage of industrial units conducting this activity in
professional manner.

Improper waste management leads to hazardous gas

emissions polluting the surrounding area and also the spread
of dangerous diseases.

Hence proper waste disposal is a crucial part of today’s life

without which it may cause severe problems to humans and
the environment.
Purpose

This is a totally eco-friendly

This project is based on Main aim of this project is to This project will support in
and a non-polluting process as
utilizing the waste and convert convert this waste into fuel making cities self-sufficient in
there are no harmful
it into useful products by along with getting fertilizer as terms of fulfilling their need of
substances obtained during
processing it scientifically. a by product. fuel and fertilizers.
and after the process.
 Advantages and Benefits of Project

 Bio-gas is eco-friendly fuel.

 Provides a non-Polluting and renewable source of energy.
 Employment generating Project
 Has a calorific value of around 6000K Cal.
 Efficient way of energy conversion.
 Leads to improvement in the environment, sanitation and hygiene.
 Any biodegradable matter can be used as substrate
Assumptions and Considerations
 Production and per unit rate of sales is considered as per prevailing market
and Government rates.
 Expenses are calculated as percentage of revenue and are accordingly
projected.
 Expenses (except Finance cost) are expected to rise @ 5% per year.
 Second project is scheduled to start at beginning of 5th Year.
Page numbers for reference
 LOA- Pg. 31
 Land allotment – Pg. 32
 Project costing – Pg. 12
 Revenue details – Pg.13-15
 Financial projections – Pg. 16-17
 Company details- Pg. 34
 Gas purchase policies – Pg. 33
 Project Cost

Particulars Estimated Cost Rs.(Requirement)

Factory Building 4,35,00,000

Plant and Equipment 4,20,00,000

Office Equipment 5,00,000

Furniture and Fixtures 5,00,000

Operating Expenses 1,35,00,000

Total Funded Cost 10,00,00,000

Estimated Annual Revenue per plant
Estimated
Sr.No Particulars Rate per Kg Kgs
Revenue

1 CBG 3,00,000
Rs.1,38,00,000
Rs.46.0

2 Fertilizer 45,00,000
Rs.1,35,00,000
Rs.3.0
Inorganic waste
3 1,20,00,000
recycle Charges Rs.6,00,00,000
Rs.5.0

Total Estimated
Revenue Rs.8,73,00,000

Note

1. Plant commissioning time is estimated to be 6 months.

2. Year 1 would begin from the date when plant is available for use for production.
 Bullet points
 CBG purchase will be done by Oil and Gas companies offering 100% off take
guarantee.
 Bottled Gas selling rate @Rs.46 per kg.
 Fertilizer Purchase will be done by Agriculture department of Govt. Of India
or Private Agriculture Companies.
 Fertilizer selling rate Rs.3 per kg.
 Inorganic material will be recycled.

**Note: All reference documents will be provided as and when required

Estimated Annual Expenses per plant

Sr.No Particulars Estimated Expenses

1 Operating Expenses Rs.1,04,76,000

2 Marketing Rs.1,74,60,000

3 Directors' Remuneration Rs.24,00,000

Total Estimated Expenses Rs.3,03,36,000

Note-

1. Operating expenses are estimated to be 12% of the revenue, the same can be revisited after 6
months of actual production.
2. Marketing expenses will be fixed 20% YoY.
3. Directors' Remuneration will not vary with number (#) of plants.
4.Driectors' Remuneration will increment every two years
Estimated Profitability Statement
Particulars Year1 Year2 Year3 Year4 Year5
No. of Plants 1 0 0 0 0
Revenue from Operations
Revenue from Operations 8,73,00,000 8,73,00,000 8,73,00,000 8,73,00,000 8,73,00,000

Total (A) 8,73,00,000 8,73,00,000 8,73,00,000 8,73,00,000 8,73,00,000

Expenses
Operating expenses 1,04,76,000 1,04,76,000 1,04,76,000 1,04,76,000 1,04,76,000
Marketing 1,74,60,000 1,74,60,000 1,74,60,000 1,74,60,000 1,74,60,000
Directors' Remuneration 24,00,000 24,00,000 31,20,000 31,20,000 37,44,000
Finance Cost 2,00,00,000 2,00,00,000 2,00,00,000 2,00,00,000 2,00,00,000

Total Expenses (i) 5,03,36,000 5,03,36,000 5,10,56,000 5,10,56,000 5,16,80,000

Depreciation (ii) 1,00,00,000 90,00,000 81,00,000 72,90,000 65,61,000

Total (i+ii)-(B) 6,03,36,000 5,93,36,000 5,91,56,000 5,83,46,000 5,82,41,000

Profit Before Tax (A-B) 2,69,64,000 2,79,64,000 2,81,44,000 2,89,54,000 2,90,59,000

**Note: All values in INR

Estimated/Expected Cash Flow
Particulars Year 1 Year 2 Year 3 Year 4 Year 5

Cash Inflow
- - - -
Share Capital -
- - - -
Long Term Borrowings/ Investment 10,00,00,000

Revenue from Operations 8,73,00,000 8,73,00,000 8,73,00,000 8,73,00,000 8,73,00,000

Total Cash Inflow 18,73,00,000 8,73,00,000 8,73,00,000 8,73,00,000 8,73,00,000

Cash Outflow
- - - -
Fixed Asset Procurement 10,00,00,000
- - - -
Repayment of Loan
Expenses 5,03,36,000 5,03,36,000 5,10,56,000 5,10,56,000 5,16,80,000

Finance Cost 2,00,00,000 2,00,00,000 2,00,00,000 2,00,00,000 2,00,00,000

Income Tax 94,37,400 97,87,400 98,50,400 1,01,33,900 1,01,70,650

Total Cash Outflow 17,97,73,400 8,01,23,400 8,09,06,400 8,11,89,900 8,18,50,650

Net Cash Flow 75,26,600 71,76,600 63,93,600 61,10,100 54,49,350

Add: Opening Cash and Cash

Equivalents - 75,26,600 1,47,03,200 2,10,96,800 2,72,06,900

Closing Cash and Cash Equivalents 75,26,600 1,47,03,200 2,10,96,800 2,72,06,900 3,26,56,250
Process
Flow
Diagram
(Operations)
Process flow diagram
Key Benefits

 Biogas is eco-friendly fuel.

 Provides a non-Polluting and renewable source of energy.
 Has a calorific value of around 6000K Cal
 Efficient way of energy conversion.
 The digested sludge is high quality organic manure, completely
natural and free from harmful synthetic chemicals. It can
supplement or even replace chemical fertilizers.
 Leads to improvement in the soil quality, environment, sanitation
and hygiene.
Key Benefits

 Provides a source for decentralized power generation.

 Any biodegradable matter can be used as substrate.
 Anaerobic digestion inactivates pathogens and parasites and is quite
effective in reducing the incidence of water borne diseases.
 Significantly lowers the Greenhouse effects on the earth’s
atmosphere. The plant lowers methane emissions by entrapping and
using it as fuel.
 The project combines and synergizes hands on experience and
technical knowhow and equipment's with cost effective solution
from INDIA.
Plant Location and Waste Collection

 In this project we intend to set up a plant on the outskirts of the city

so that there is no nuisance created to the people/ nearby residents.
 The local corporation will provide the waste collected from the city
bins.
 Local Corporation will also provide the required land and electric
supply based on the capacity of the plant.
Plant Models
There are 4 standard Models of our plant

Capacity CBG Generation Fertilizer

(Tons per day) (Kg/day) (tons per day)

25 500 7.5

50 1000 15

100 2000 30

200 4000 60
Salient Features of 100TPD plant
The feedstock is 50 Tons
/50,000 Kg of organic waste.
Feed tank is fitted with a
mixer for making a uniform
feed slurry and pumped into
digesters through
underground pipeline or on
surface pipeline.
1000 kg / Day of CBG, which
can be sold as replacement to
commercial LPG.
All the digesters are inter-
connected through pipes at the
upper gas storage area to have
equal gas pressure.
15 tons (15,000Kg) /day of
organic fertilizer
All the digesters are fitted
with safety valve to prevent
over and under pressure
(Safety Measure).
Plant operation: 80 % is
mechanical and 20 % is
manual.
Pressure and level sensors
fitted to all the digesters and
all of them are connected PLC
(Safety measure).
Our Main Clients

 Oil and Gas Companies like IOCL, GAIL etc.

 Agriculture Department of State & Central Govt.
Major equipment in plant

 Separators:- Separation will be done on the conveyor belts where the municipal waste received will be
segregated into organic and inorganic material. Conveyor belts will act as a platform for separation process.
 Crushers:- They will be used to reduce the size of waste(organic) segregated from the separator.
 Magnetic Separators:- This unit is used to separate ferrous materials from the waste received.
 Digesters:- This is the unit where the main process of gas generation takes place.
 Piping:- Pipes are used for interconnection of various equipments for smooth flow of material required for the
process and for transport of gas.
 Flameproof Motors:- Used for powering equipments.
Major equipment in plant

 Instrumentation:- Various equipments used for keeping check on the gas composition and other properties.
Some equipment are mentioned below:
• Pressure Gauges : Used to measure and maintain pressure of gas inside the digesters at required value. Also used where
gas will be stored.
• Flow-rate measurement : Used to keep check on flow of gas and the slurry
• pH analyzer : Used to check whether the gas generated or under process is acidic / basic in nature.
• Ammeter : To keep check on the power requirement i.e. electricity consumption
 H2S analyzer:- This equipment is used to check the quantity of hydrogen sulphide present in the gas generated
or which is under generation process.
 Balloons:- This is the unit / equipment used for the storage of gas that will be produced during the process.
Major equipment in plant

 Dome:- This is the cap / lid that will be used to cover the digester to contain the gas inside the digester.
 Electrical:- Suitable Feeder panel is installed to provide electrical supply to all equipments that will be used
during the process for overall smooth functioning of the plant. Option of Solar panel is also being evaluated,
once the site becomes fully functional, based on site conditions.
 Mechanical Agitators:- Equipment used for thorough mixing of slurry inside the digester.
 Slurry drying System:- Equipment / unit used to dry the residue (sludge) left after the gasification process is
complete.
 Scrubber:- It is used to purify the gas i.e. for removal of unwanted impurities from the gas which will be
generated.
Major equipment in plant

 Shredding Machine:- It is used to shred / crush / reduce to bits the inorganic waste which is then separated
from the received waste at the start.
 Industrial Washing Machine:- Used to wash the cloth / fabric contents in the inorganic waste so that it can be
sent for further processing.
 Plant safety devices:- Various devices and systems will be incorporated along with above equipments for
providing overall safety to the plant site.
Gist of the project

 Renewable Energy Source

 Alternate Energy for Fossil Fuels
 Categorized under Swachh Bharat
 Reduced Greenhouse gas emissions
 Reduced dependency on imported fuels
 Waste Reduction
 Job Creation
 Reduces Environmental Pollution by proper utilization of wastes
Thank You