Weekly Report

HHP Training Report

Name = Rahul Verma

Training Id = 1402025
Dealership= Deccan Sales and Service Udaipur
Email Id= er.Rahul.verma@deccandiesels.com
 AIR SYSTEM
 Care and Maintenance of air system & its components
 Air intake system in combustion chamber
 Air cleaner element / housing

Air intake system- requirements

Clean air Dry air

Cool air
 AIR SYSTEM-FLOW

EXHAUST PIPING

AIR CLEANER PRE-

OUTER - INEER
SILENCER

TURBOCHARGER
(COMPRESSER TURBOCHARGER(TURBINE SIDE)
SIDE)

INTAKE MANIFOLD EXHAUST MANIFOLT

INTAKE PORTS/VALVES EXHAUST VALVES /PORTS

COMBUSTION CHAMBER
 AIR INTAKE SYSTEM

 Hump hose
 Suction pipe
 Vaccum indicator
 Turbocharger

4
 TURBOCHARGER

Advantage of turbocharger
 More air-More fuel-More power
 Better air-less poluction
 Self compensating at high altitudes
 Noise reduction-less noise

Insert Data Classification 5

 TYPE OF TURBOCHARGER

Fixed Wastegate Variable Two Satge

Geometry Geometry

Insert Data Classification 6

 AIR INTAKE SYSTEM
1. Crossover connection
2. After cooler
3. After coller element
4. Intake manifold
5. Intake valves
 COMBUSTION CHAMBER
 Cylinder Head
 Piston Rings
 Piston Top
 Cylinder Head
 Gasket
 Care and Maintenance
 Turbocharger
 After cooler
 After cooler hosing
 Hump hose
 Suctioin pipe / Vaccum indicator
 Air crossover
 Clamps
 Intake manifold
 Combustion chamber
 Components in Exhaust System

 Exhaust valves
 Exhaust Manifold
 Exhaust Pipings
 Exhaust System Supports
 Silencers / Mufflers
 Rani caps
 Types of service

 A- check = Daily check

 B-check = 300hr / 6 months
 C-check = 1500hr / 12 months
 D-check = 6000hr / 2 year

Insert Data Classification 11

  Diesel engine – Naturally Asprirated
 Diesel engine – Turbocharged
 Diesel engine – Turbocharged & After Cooler
 Diesel engine – Turbocharger & Air to Air
 Coller(CAC)

Insert Data Classification 12

 LUBRICATION SYSTEM

 FUNCTION OF LUBRICATING OIL

1. Lubricates (Friction)
2. Cools (Heat)
3. Cleans (Wear)
4. Seals
 Function of Components in Lubrication System

 Oil sump  Cam bushings

 Cam followers
 Oil pump  STP
 High pressure relif  Rocker levers
 Oil coolers  Front gear train
 By pass filter  Waterpump
 Oil filter head  Accessory drive
 Oil filter
 Pressure regulator
 Main Oil refile
 Cam refile
 Turbocharger
Insert Data Classification 14