Vulnerable Steps

Steam Turbine Major

Overhaul
Steam turbine major overhaul is an essential process for ensuring the longevity
and efficiency of power generation. This presentation discusses the key steps and
considerations involved in the process.

by Agung Nugroho
Why Major Overhauls are Crucial
1 Longevity
Major overhauls can
extend the lifespan of a
steam turbine, reducing the
need for costly
replacements.
2 Efficiency
Overhauls can restore a
turbine's efficiency, leading
to lower energy costs and
increased profitability.
3 Safety
Overhauls can identify and
fix potential safety issues,
protecting both equipment
and personnel.
The Overhaul Process

1 Inspection

Thorough inspections of all components to

Disassembly
Disassembling and cleaning all parts in
preparation for repair and replacement.
identify areas that need repair or
2 replacement.
3 Repair/Replacement

Replacing or repairing any damaged or

worn components to bring the turbine back
Reassembly 4 to working order.
Reassembling all components and
conducting testing to ensure proper
function.
Identifying Vulnerable Components
Blades Bearings

The blades are subject to constant heat and Bearings can become worn, pitted, or develop
pressure and require visually inspecting for fatigue cracks, which can lead to failure or
warping, bending, or cracking. reduced efficiency.

Valves Gaskets

Valves can become corroded, eroded or damaged Gaskets are subject to wear over time and are
over time and require disassembling, cleaning, and critical for maintaining vacuum and preventing
inspection. leaks.
Safety and Environmental Compliance

Safety Environmental Compliance Inspections

Safety is paramount during Ensuring compliance with Thorough inspections of

overhaul, including personal environmental regulations, equipment and facilities at every
protective equipment and including proper disposal of waste step in the overhaul process helps
following safety procedures. and harmful chemicals. to minimize safety and
environmental risks.
Key Considerations During Overhaul
Process
Budget Specialization Scheduling
Overhauls can be expensive, so Working with specialized Proper scheduling of overhaul
budgeting is crucial for contractors and suppliers can periods can maximize uptime
minimizing costs while ensuring increase the quality and and minimize disruption to
high-quality results. efficiency of the overhaul production.
process.
Conclusion
"A steam turbine major overhaul is a detailed, complex process that can be
challenging for maintenance personnel. However, this challenging process
can be made easier by breaking it down into manageable steps, following
safety and environmental regulations, and working with experienced and
specialized contractors."