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Presentation on an internship at

Shraddha Auto Industry ,Surendranagar

Name:- DARSHAN JADAV


Enrollment No :- 200210119001
College :- Government Engineering College Bhavnagar
Sem :- 7(A) Mechanical
Internal guide:- Prof. Hardik Chothani G.
Content
• Introduction to company
• manufacturing process
• Process of hook
• Process Of U-Bolt
• Process Of Making U-Bolt Plate
• Size of hooks & U-Bolt
• Basic machine
Introduction to company
• Company Name :- Shraddha auto industry

✓ Shraddha auto industry started in the year 2000.


✓Shraddha auto industry production of wide range of parts like hooks, u –bolts, u-bolts plate.
✓The company started on a very small scale, is now large scale of production facilities available. The company
located in Surendranagar.

Capacity of the industry

✓ The company produces approximately 4,000 small hooks per day. The company
produces approximately 2,000 big hooks per day and capped hooks approximately
1,000per day. The company produces approximately 400 small U-bolts and 200 big
U-bolts. The company produces approximately 1000 U-bolts Plate

Example of Hook and U- Bolt

Vehicle pickup , Truck , to support pipe work, Used in automotive


Manufacturing process for Hook
Steps of making hook

Step 1: The first step is to point or swage. Step 2: After the point of rod the rod is enter into draw bench the end
of the material. Machine
√ For example, If we need 12 mm hook then take 14 mm rod.
Because the rod diameter is reduced in draw bench.

Point Machine
• Draw bench machine. • Die
Step 3: After passing the rod through the draw bench, Step 4: After straightened rod, the rod is cutting in to
pass it through the straightener machine so that the rod required sizes. The rod is cutting into the mechanical
is straight. power press.

• straightener machine • rollers • H-Type power press


Step 5: with help mechanical power press- Step 6: After bending the rod, Bended rod
machine the rod is bend. pressing from one side shown in figure. This
process done by press machine.

• Bended rod
• Pressing rod

• Power press
• power press
Step 7: After pressing the rod, punching over the pressed part, and entire hook is ready.
In this process, the pressed part is punched.

• punching die

• punching
Manufacturing Process Of U-Bolts
Step of making U-bolts

STEP – 1 Cutting the rod according to size.

STEP – 2 After cutting the rod, Threading on


both sides of the rod.

• thread rolling

• Flat die thread rolling • thread rolling principle

• thread rod
• In this machine two thread rolls are used.
• A rod is inserted between these roller sand threading is done on the rod. After
threading on the rod next operation is done.
Step :-3 After threading on rod, the rod is bend
and U-bolt is ready.

• U-frame
• U-bolts
Manufacturing process for U-Bolt plant

Step 1. First take the plate of mild steel. Step 2. The plate is cutting as per the required
size. The plate is cutting with help of power
press.
✓✓ industry use 200ton mechanical power press for this
operation.

• U-bolt plate
• cutting die
• mild steel plate
Step:-3 After cutting the plate punch both end

• Shraddha auto industry use the power press for punching operation. Only die is
changed in 200ton power press.

• U-bolts plate
Size of hooks & U-Bolt
Basic machine
∆ horizontal band saw machine
✓✓ Typically, the Horizontal band saw machines are floor-mounted machines that
are employed for jobs like simple cutting of solid steel, tubing, and other odd-
shaped raw material stock.

✓✓ The band saw automatically switches off after the cutting operation is
completed.

• In the modern manufacturing industry, band sawing operation


is widely employed in various applications. It is most
commonly utilized in
1. Metal processing
2. Wood processing
3. Cutting of a variety of other materials.
∆ Pillar drilling machine

it is a simple and important machine for all manufacturing


company
In Shraddha auto industry it use for drill a metal plate for U
Bolt

 Benefits Of Using a Pillar Drill:


 Accuracy and precision
 Can be used to drill metal safely and efficiently
 Is capable of handling heavy-duty tasks
 You have full control over the speed
power press machine

• In industrial many types of power press


machine is used
• In Shraddha auto industrial variety of power
press machine ( like 200, 250,300 tone) is use.

Benefits of power press machine


it is use for
cutting,
banding,
capping and punching

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