Furnace hydraulics System

Inputs

Niranjan Padhi
 Hydraulics

Hydraulics is a mechanical function that operates through the force

of liquid pressure

What Liquid

A liquid that consists the merit of following parameter

1.Boiling temperature – Above 300 degree

2.Flash Point – 348 Degree
3.Incompressible fluid
4. Must have Lubrication property
5.Must have Anti-foaming property
 What fluid is used in our system
DU-4600
Components of a hydraulics system

The following are the major components in hydraulics system

1.Reservoir tank- 630ltr

2.Hydraulic Vane pump single stage
3.Manifold block
i- Pilot operated DC Valve ii- Solenoid operated DC Valve
iii – Pilot Operated Check Calve iv- Pressure Relief valve
v - Flow Control Valve vi- Flow regulator Valve
vii - Cartridge Valve
4.2 Way Ball valve & 3 Way Ball Valve
5.Cylinder Single Acting & Double acting
6.Heat Exchanger ( Water Cooled)
 Hydraulic Vane pump

Hydraulic vane pump:

Model: V10
Operating Pressure: 150 Bar
Discharge:26.9lpm
RPM: 1500
Pilot operated DC Valve
 How Directional control valve works:
How Directional control valve works
2 Way Ball 3 Way Ball
valve Valve

Single acting cylinder Heat Exchanger

 Heat exchanger
Operating Pressure: 12 Bar
Test pressure:18Bar
Max. Operating Temp:120O C

Hoisting Cylinder Clamp Cylinder

Stroke Length: 1500mm Stroke Length: 300mm
Bore Diameter:140mm Bore Diameter:100mm
Maximum pressure:120 kg/cm2 Maximum pressure:120 kg/cm2
Operating pressure:90-120kg/cm2 Operating pressure:50-60kg/cm2
 MF-1 MF-2 MF-3 SB

HEAT
EXCHANGER

PUMP-1 PUMP-3 CLAMP CLAMP

PUMP-2 SB PUMP PUMP-1 PUMP-2
 HOISTING CYLINDER

TOP Open Close

CLAMPCYLINDER

BOTTM Close Open

CLAMPCYLINDER

MANIFOLD

MANIFOLD

Heat RESERVIOR
Exchanger

SLIPPING OPERATION
 ELECTRODE ASSY HOISTING CYLINDER

WERING
HOISTING
TOP Open Close
CLAMPCYLINDER

LO
BOTTM Normal Open
CLAMPCYLINDER Close Close

MANIFOLD

MANIFOLD

Heat RESERVIOR
Exchanger

HOISTING & LOWERING OPERATION

 Type of Operation:
Hoisting , Lowering, Slipping

Operational Sequence for Electrode Hoisting

Manual Mode Auto Mode

1. It is done by manually operating 1. It is done by logic control from DCS

switch lever to operate Hoist

Operational Sequence for Electrode Lowering

Manual Mode Auto Mode

1. It is done by manually operating 1. It is done by logic control from DCS

switch lever to operate Hoist
 Operational Sequence for Electrode Slipping

Manual Mode Auto Mode

1. It is done by manually operating 1. It is done by logic control from DCS

switch lever to operate Hoist

Operational Sequence for Manual Mode

Top clamp: Open Slipping Top clamp: Close
Bottom Clamp: Close command Bottom Clamp: Open

Hoisting Cylinder Mantle Assembly Slipping Command

Activate lifting up closed

Top clamp: Open

Bottom Clamp: Close
 Thank You
Next Topic:-

1. GCP Operation of Unit-I .

*Name of the Trainer :- Mr. A.S.N Murthy & Mr. B.N Rao and team