Modernization

of
Governing system

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Introduction
• Every governing system at some point of time requires up
gradation to ensure reliable operation and to leverage the
latest technology

• A well-planned and executed migration to a modern

governing system not only improves turbine’s reliability and
response to change in load, but also reduces maintenance
time.

• TTL’s refurbishing team has successfully modernized

governing systems from old hydro mechanical to new electro-
hydraulic ones for many steam turbine customers.

© Triveni Turbine Limited, Proprietary & Confidential

Need for modernization
Old system New system

Non-availability of spare parts Easily available spare parts

The knowledge base on legacy Source of Knowledge to

systems is getting smaller. operate is readily available

Sluggish operation if not done Smooth and reliable operation

regular maintenance.

High maintenance cost and time Less maintenance cost and time

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Projects Executed

• IOCL, Barauni -Refurbishment of 12 MW Kaluga make Steam

turbine
• ESIIC Deshna- Rehabilitation of Technocommerze 4.5 MW
Steam Turbine.
• Sangam spinners- Replacement of actuator on 15 MW
FINCANTERI turbine
• Sappi Saiccor, South Africa-Tg-4 control system upgrade

• Ekolojik enerji, turkey- Control system up gradation

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IOCL, Barauni

OLD DESIGN LASTEST DESIGN

HYDRO MECHANICAL ACTUATOR ELECTRO HYDRAULLIC ACTUATOR

PROVIDED ELECTRO HYDRAULLIC ACTUATOR WHICH IS HIGHLY RELIABLE

HAVING ADVANTAGE OF QUICK RESPONSE TIME AND FEEDBACK SYSTEM

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•PROVIDED AN LP ACTUATOR WITH RELAY CYLINDER FOR 1ST EXTRACTION
• VALVE. THE ACTUATION OCCURS BY THE SIGNAL FROM ELECTRONIC GOVERNOR
THROUGH PROGAMMING
•2ND EXTRACTION VALVE LINKAGE IS ELIMINATED

ORIGINAL DESIGN
1ST EXTRACTION 2nd
VALVE LEVER EXTRACTION MODIFIED DESIGN
VALVE LEVER
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ESIIC-Deshna

Existing mechanical actuator New electro hydraulic actuator

•Each Throttle valve was operated by individual actuator

•Considering maintenance and response time, this old system is replaced with
new Voith actuator and rocker arm assembly with different Z settings of T.V.

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SAPPI Saiccor

WOODWARD MICRONET PLUS IN PLACE OF WOODWARD NETCON 5000

WOODWARD NETCON 5000 WOODWARD MICRONET PLUS

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WOODWARD MICRONET PLUS IN PLACE OF WOODWARD NETCON 5000

NETCON 5000 PANEL MICRONET PLUS PANEL

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WOODWARD PROTECH GII IN PLACE OF WOODWARD
PROTECH 203

WOODWARD PROTECH 203 WOODWARD PROTECH GII

1. DUAL POWER SUPPLY.

2. LCD DISPLAY.
3. ACTUAL SPEED DISPLAY.

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ABB 6080 DIGITAL AVR IN PLACE OF BASLER ANALOG AVR

EXISTING NEW

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ABB 6080 DIGITAL AVR IN PLACE OF BASLER
ANALOG AVR

EXISTING NEW

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TG-4 GENERATOR PROTECTION RELAY PANEL

EXISTING

NEW

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TG-4 GENERATOR PROTECTION RELAY PANEL

SIEMENS SIPROTEC GEN PROTECTION-I.

SIEMENS SIPROTEC GEN PROTECTION-II.

86-1, 86-2, 86-3 RELAYS.

BACK UP 86-1, 86-2, 86-3 RELAYS.

TEST TERMINAL BLOCKS.

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SIEMENS SIMATIC S7-400 WINCC

EXISTING NEW

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BENTLY VIBRATION MONITORING SYSTEM INPLACE OF SCHENK

BENTLY VIB SYSTEM

SCHENK, VIB SYSTEM

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Sangam Spinners, Rajasthan

Existing TG-17E actuator New Voith actuator

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Ekolojik enerji, Turkey

 Ekolojik wanted TTL to commission the turbine bought from another plant
 Earlier existing at site was Voith governor and actuator
 While studying the existing system, it was found that existing model of voith
governor is obsolete and no engineer from voith will be available to commission
this governor.
 TTL provided compatible solution by replacing it with Woodward 505 D

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 New governor panel

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 Thank You

© Triveni Turbine Limited, Proprietary & Confidential