Introduction of Smart Trip Unit(ACB OCR)

목 차

1.
1. Introduction
Introduction
2.
2. System
System Configuration
Configuration
3.
3. Feature
Feature

2022. 05. 25

LS ELECTRIC Global/SE CIC Marketing

1. Introduction
 World highest measurement accuracy
(Voltage 0.5%, Current 0.5%, Power classes 1 (IEC 62053 - 21, 22 standard), Frequency 0.1% (10 ~ 200Hz))
 Preventing and alerting the malfunctions to user by 13 types of self-diagnosis function.
 Real time monitoring through by ICT convergence. (LS ELECTRIC’s Smart LV Solution)
 Changing relay element easily by using ‘Setting group’ function(S-type only).
 OCR setting and data downloading through the USB interface with supplying power.

• Device operation through

• Device operation through self-power
• Current relay function
• Supports USB communication
• Available NFC communication
N type
self-power or AC/DC voltage
• Current relay function
• Segment LCD Display
• DO output
• Supports USB communication
• Supports RS485 communication
A type

• Device operation through

• Device operation through
self-power or AC/DC voltage
• Current/voltage/frequency/power
relay function
• 3.5” touch screen
• DO output
• Supports USB communication
• Supports RS485 communication
ACB P type
• Available BLE communication
self-power or AC/DC voltage
• Current/voltage/frequency/power
relay function
• 3.5” touch screen
• DO output
• Relay setting group A/B available
• Supports USB communication
• Supports RS485 communication
S type
• NFC/BLE communication support
2. System Configuration

DC24V

RS485
Ethernet
USB
Tester Cable
Upper System
HMI(Panel) Thermal CAM
(Operation S/W) Gateway
Component Description

Operation S/W Operating and management of systm

STU(N/A/P/S) Measuring, Control and diagnosis of ACB

Measuring temperature of busbar

Power RSTP Power TRIO TRIO
module module Operating Close/Open function of ACB
RSTP RS485 to Ethernet converter

Thermal CAM Measuring temperature of busbar

Testing the current measuring of OCR

Tester
Mobile App. (Test report can be saved)

Mobile App Monitoring the OCR by mobile device

Gateway Data collecting

Displaying the measuring data

Maintenance HMI
S/W Operating the device.
Tester
ACB
Measuring function test, report and main-
Maintenance S/W
tenance.
 3. Feature _ World highest measuring accuracy
 Measuring accuracy: Current/Voltage: 0.5%, Power: Classes 1 (Factory default)
 Improved resolution using 16-bit ADC converter

Smart Trip unit

Type ABB Emax2 Schneider MTZ Susol ACB OCR P/S Remark
N A P S

A Current 1.0% 0.5% 6% 0.5% 0.5%

c
c Voltage 0.5% 0.5% 3% - 0.5%
u
r
Power 2.0% class 1.0(IEC 61557-12) 10% - Classes 1
a
c 0.1%
y Frequency 0.2%(50/60Hz) 0.2%(50/60Hz) 0.05%(50/60Hz) 50/60Hz
(10~200Hz)

Automatic Test Device

. Current and Voltage Calibration

. Automatic relay test
Test S/W . Automatic test of self power function
. Test report saved automatically
Relay Calibration Device
3. Feature _ Various functions

Type N type A type P type S type

 3 phase voltage, line - to - line voltage  3 phase voltage, line - to - line voltage
 Current [R/S/T/N]  Current [R/S/T/N]
 ˙Current [R/S/T/N]
 Frequency  Frequency
 ˙Current [R/S/T/N]  External CT current  External CT current
 ˙External CT current
 Voltage/Current phase  Voltage/Current phase
 ˙Current phase (A phase voltage standard) (A phase voltage standard)
 Current phase
(A phase current standard)  Total/Each phase power  Total/Each phase power
 (A phase current standard)
[P, Q, S] [P, Q, S]
 ˙Vector Sum zero sequence current  Total/Each phase power factor  Total/Each phase power factor
 Vector Sum zero sequence current
Measuring  Positive/Negative, Effective/  Positive/Negative, Effective/
function  Positive sequence,
 Positive sequence,
Reactive/Apparent energy Reactive/Apparent energy
Negative sequence current  Vector Sum zero sequence voltage  Vector Sum zero sequence voltage
Negative sequence current
 Vector Sum zero sequence current  Vector Sum zero sequence current
 Imbalance negative sequence current  Positive, Negative sequence voltage  Positive, Negative sequence voltage
 Imbalance negative sequence
 Steady, Negative sequence current  Steady, Negative sequence current
current
 Previous current demand for  Imbalance negative sequence voltage  Imbalance negative sequence voltage
each phase  Imbalance negative sequence current  Imbalance negative sequence current
 Previous current demand for
 Previous current demand for each phase  Previous current demand for each phase
each phase
 Previous apparent, reactive and active  Previous apparent, reactive and active
power demand power demand

 Voltage/Current harmonics harmon-  Voltage/Current harmonics harmon-

PQ  Current harmonics harmonics 63rd  Current harmonics harmonics 63rd ics 63rd ics 63rd
function  Current THD, TDD, K – Factor  Current THD, TDD, K – Factor  Voltage THD  Voltage THD
 Current THD, TDD, K – Factor  Current THD, TDD, K – Factor
 Max Current demand  Max Current demand
 Demand for max apparent,  Demand for max apparent,
 Max Current Demand
 Max Current Demand reactive and active power reactive and active power
 Max Io
Measurement  Max Io  Max active power  Max active power
 Max Ext Io
record  Max In  Max Vo  Max Vo
 Max In
 Max internal temperature  Max Io  Max Io
 Max internal temperature  Max Ext Io  Max Ext Io
 Max In  Max In
 Max internal temperature  Max internal temperature
Real time  Using USB/RS485 communication  Using USB/RS485 communication
 Using USB communication  Using USB/RS485 communication
wave  Using LCD screen  Using LCD screen
3. Feature _ Various relay elements
# Group Relay element N A P S

1 L A A A A/B 1. S type -> 29 elements X 2 group(A/B) = 58 elements

2 S1 A A A A/B

3 S2 A/B 2. Group (S-Type only)

4 I A A A A/B
-> Function to have different relay setting Group at the environment where
5 LN A A A A/B
different relay setting is required depending on the change of usage load
6 G A A A A/B

7 Gext(I△n) A A A/B such as power shifting at same relay.

8 PTA A A A A/B

9 UV1 A A/B 3. ERMS(Energy Reduction Management System)

10 UV2 A/B
-> To secure safety for electric technician or site operator by reducing ARC
11 OV1 A A/B

12 OV2 A/B
energy. In case ERMS ON signal converts instantaneous operating current of
13 RV A A/B STU (I) to minimum set value.(L/S1/S2/I/G/LN)
14 D A A/B

15 A/B S(V)1 A A/B 4. ZSI(Zone Select Interlock)

16 S(V)2 A/B
-> To reduced stress imposed on various electric device at the time of failure
17 IU A A/B

18 VU A A/B by reducing operation time of relay elements such as short time.

19 UF1 A A/B

20 UF2 A/B 5. Start-up

21 OF1 A A/B
-> To prevent false operation caused during motor and Tr initiation.
22 OF2 A/B

23 ROCOF A A/B
6. Memory of 255ea System event, 127ea Fault event and 6ea incident waveform
24 RP A A/B

25 RQ1 A A/B
: Trip Wave saves 4cycles before incident, 4 cycles after incident.
26 RQ1 A/B

27 OP A A/B

28 OQ A A/B

29 UP A A/B
 3. Feature _ Internal VDM and Frequency tracking
 STU(P/S type) contains VDM module for voltage measurement
-> No need to extra space for VDM in LV SWGR
 STU works stably for measurement and relay at the site where frequency varies between 10Hz and 200Hz.

Old VDM New VDM

Secondary Voltage Cable

(External)

VDM
(External)

VDM inside the STU

VDM
OCR (Inter-
Voltage Cable nal) MTD
(External)
R
S
R S T N T
N
Panel

Voltage cable
(Internal)
 3. Feature _ Operating circuit breaker by changing DO setting
 At STU, contact configuration can be done so that circuit breaker ON/OFF is possible via remote communi-
cation without TRIO.

A type(Only for SMPS or

Type N or A Self Power type P type S type
communication TYPE)
Number of • Quantity: 3EA
Relay • Volume:
 Relay not available - AC 277V 12A/DC 30V 12A (Resistive load, cosφ=1.0)
&
Spec - AC 230V 2A/DC 30V 2A (Inductive load, cosφ=0.4)
• It requires to set DO setting ‘CB Open’ or ‘CB Close’ (Default: None)

Remote Input circuit Remote output circuit

* It is recommend to configure the control circuit by combining the auxiliary relay rather than direct control from the OCR.
 3. Feature _ Self diagnosis
 Preventing and alerting the malfunctions to user by 13 types of self-diagnosis function.

# N type A type P type S type

LED  RUN/AL LED blinking(Red<->Blue)

L  Displays relevant Segment or er-

C  Can check at self diagnosis screen on LCD
ror number at LCD
D

 Battery Low Alarm: Occurs when internal battery is not inserted or battery voltage is low.
 Rating Plug Unmatched or Error: Rating Plug is not assembled or there’s error with Rating Plug.
 Ampere Frame Error: Value of Rating Plug is not within 45 ~ 100% of AF.
 MTD Fail (Wiring check): STU is not assembled with MTD or Trip coil is disconnected.
Self
Diag-  Factory Cfg Error: Factory mode setting is wrong.
nosis
 Device Type Error: Rating Plug information is different from CT information.
List  Over Heat Error: Internal temperature of CPU is over 100 degree (N/A type) or 115 degree (P/S type)
 Contact Wear Alarm: Contact wear rate is over 80%
 Electrical Open Count Over Alarm: Electrical Open Count is over the tolerable degree of 80%.
 Mechanical Open Count Over Alarm: Mechanical Open Count is over the tolerable degree of 80%
 RTC Error: There’s error at internal RTC information.
 Memory Error: Duplicated internal setting saved at internal nonvolatile memory was damaged.
 CT disconnection Error: CT disconnection occurred (Each phase is monitored).
 3. Feature _ USB interface
 STU firmware can be updated in energizing status.
 STU can be set or updated firmware without control power.
USB Interface

<STU firmware update in energizing panel> <STU setting without control voltage>
 3. Feature _ 3.5” Touch Graphic LCD
 Increasing convenience and visibility of product use by applying color graphic LCD & Touch panel(P&S type)

DO Status indicator Relay status indicator

Self-diagnosis
Home Button

STU Setting(H/W)
Group A, B

Relay setting
Measurement

System Event
System info
Fault Event

<Home Screen>

<Load Current> <Vector Diagram> <Real time wave> <System Event> <System info>
 3. Feature_ IoT(NFC, BLE) and mobile application
 S type STU includes BLE and NFC functions.
 This IoT functions makes checking and sharing device information on smartphone by linking mobile application.
Summary Measurement

NFC antenna

NFC/
BLE
Event Push alarm

BLE antena

Smart Viewer App

Type Detail

(1) Distance enabling communication: shorter than 10mm (Distance between Smart Phone and STU antenna) Setting Trip Wave
NFC (2) Supported Smart Phone: Android Phone (NFC Standard Mode)
(3) Collects STU last trip information through Smart Phone regardless of power

(1) Distance enabling communication: shorter than 3mm (Distance between Smart Phone and STU BLE antenna)
(2) Supported Smart Phone: Android Phone or I-Phone
(3) Operation by each power supply status
BLE
- If power is on, provides information prescribed by application through Smart Phone.
(For equipment, all the modbus map information is provided. However, control function is limited)
- If power is not on, communication is not possible.
 3. Feature _ TRIO(Circuit breaker monitoring / DI/DO Extension)
 Temperature, Open/Close Status, Operation monitoring
 DI/DO extension

Type Details Remark 12W SMPS RS485

Rated Voltage DC24V (±10%) 21.6~26.4Vdc

Power con-
Up to 6W
sumption

〮 Measurement range : 0~150 ℃

<Use Trip alone>
〮 Error range : ± 3 ℃ for contact, 5 ℃ for noncon-
Temperature tact
4EA
Sensor 〮 Alarm temperature : 55 ℃, 65 ℃, 70 ℃, 80 ℃
〮 Digital output connection possible RS485
〮 Temperature sensor sold separately
〮 General : Cradle status contact monitoring and spring charge
DI 4EA status monitoring are possible
〮 CB : 2EA
〮 General : 〮 LATCH, 500ms can be set
DO 3EA (CB control possible) 12W SMPS RS485
〮 CB : 2EA
〮 Power LED
<TRIO> 〮 Comm. LED
〮 3 CB LEDs 〮 Temperature display 7-Segment
LED 〮 4 DI LEDs 〮 99 ℃ or less : Display to 1 decimal place
〮 3 DO LEDs 〮 100 ℃ or more : 1-digit display
〮 4 tempera-
ture
sensor LEDs
Communication
RS485 Modbus Possible to link with STU
Method
Installation type DIN-Rail, Screw

Size <Example of linkage with STU>

(W x H x D, 72 x 81 x 65
mm)
 3. Feature _ Ethernet Converter (Convert RS485 to Ethernet)
 By supporting Ring network, it improves reliability of communication and sends event message to user.

<RSTP HUB>

Accident event occurs on OCR

SMTP(E-mail) : 5 people
Push Alarm(Text message) : 5 people Ring network: 32ea
Switching time : 10s

12W SMPS 12W SMPS 12W SMPS

<RSTP>

<RSTP+OCR> <RSTP+TRIO+OCR> <RSTP+TRIO>

 3. Feature _ Thermal CAM and Web Server
 Thermal CAM connects with Gateway through USE cable, to monitor communication device information
and to check thermal images.

Type Detail
<Thermal CAM>
WAN RSTP Rated Volt- • 5V(USB Cable)
age

Power • Up to 2W
consumption
Range • Up to 5m

• 80 × 60 pixels, <Check Custom Temperature>

Resolution
• 51º (horizontal angle) × 66º (diagonal)

• Operation : 0 ℃ ~ +70 ℃
Temperature
• Target : 0 ℃ ~ +150 ℃

• 0 ~ +100 ℃ : ±2 ℃
Accuracy
• +100 ~ +150 ℃ : ±2 %

Operating • Internet Explorer / Chrome

S/W
Temperature • 4 ranges and alarm temperature set-
monitoring tings
<Event Record(Black Box)>
USB Cable(Up to 5m) Size(mm) • 29(W) X 73(H) X 53(D)

[Web Server for monitoring multiple device status]

<Gateway>

RS485

ACB ACB MCCB GIMAC-I 등

<Dashboard> <Device Setting> <Waveform>

 3. Feature _ OCR Tester Relay Result Report
 Saving test history on the OCR tester
 Testing relay by using portable power bank(10000mA)

Type Detail

1. New Platform ACB & Susol ACB

Model
2. Smart MCCB
HMI Graphic LCD Module( 256 X 128 Graphic LCD)

Language English, Chinese, Russian

‧Device information checking function
(information, DI, DO, self-diagnosis)
‧Relay and H/W information setting function
Key Function ‧Device control and reset function
‧Relay test function
- Manual/auto/user test function
‧Test history storage (up to 255) and output
(PDF) function
MANAGER S/W USB Communication(Modbus)
Communication
DEVICE UART Communication(Modbus)

LCD Composi-
Navigation TREE configuration for all
tion

1. DC 24V adaptor
Power source 2. 9V Alkaline Battery 3EA
3. Portable power bank (over 10000mAh)
Size 98 x 210.5 x 43.5 (W x H x D, mm)
<Testing history Report>
3. Feature _ Operation S/W and Maintenance S/W link with cloud system
2 Build and Commission
1) Smart LV maintenance S/W
- Project configuration
- Device Monitoring and Setting
- OCR test and report
1 Design and Order
1) LSPS
- Single line diagram
- Fault current calculation
- Product selection
3 Operate and Maintain
4) Local HMI
- Vector Diagram
- Real time waveform
3
Operate and Maintain
1) Smart LV Operation S/W
- Device monitoring
- Energy Service(Dash Board)
- Diagnosis(Demand, PQ, 추이 )
- Device Event Alarm
- Thermal CAM report
2) Smart LV Cloud
- Anytime, Anywhere remote monitoring
- Sending SMS/E-mail
- Save event history (5years)
- Supporting mobile device by using
responsive web
3) Smart Viewer(Smart Phone App.)
- NFC/BLE
- Device monitoring
- Push Alarm through GCM
- Mapping System