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INTRODUCTION

JSA FOR MATERIAL SHIFTING BY MEANS OF CRANE PREAPRED BY TEAM – 7S


Date: Tuesday, January 9, 2024
Sr. No. NAME OF TEAM MEMBER
1 Mr. ASAI THAMBI
2 Mr. ASHOK KUMAR
3 Mr. PRABHAKARAN
4 Mr. RAJMOHAN
5 Mr. SELVAM
6 Mr. VIGNESH

7 Mr. INDRAJIT
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DEFINITIONN & DESCRIPTION
JSA FOR MATERIAL SHIFTING BY MEANS OF CRANE PREAPRED BY TEAM – 7S
Date: Tuesday, January 9, 2024
DEFINITION OF JSA or JHA
Job Safety Analysis or Job Hazard Analysis is a Systematic Procedure that breaks each task into
key training sequence, identifies safety elements of each jobs step and help the employee on how
to avoid potential safety hazard.

Benefit of JSA:

• Ensuring consistent and safe work method.


• Reducing injuries by helping employees know how to best perform a task without the
likelihood of Injury.
• Provides a form of training documentation regarding the employee’s knowledge of the job
safety requirement.

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DEFINITIONN & DESCRIPTION
JSA FOR MATERIAL SHIFTING BY MEANS OF CRANE PREAPRED BY TEAM – 7S
Date: Tuesday, January 9, 2024
DESCRIPTION OF WORK

In RLI complex, a situation arises where a heavy compressor machine weighing 5 tons needs to be shifted from the main gate to
the rear of the annexure building. The compressor machine is an essential piece of equipment required for various process in the
industrial Hygiene Lab, and its relocation is crucial for the smooth functioning of operations in the facility.

To execute this task efficiently and safely, the management decides to employ a pick & carry crane. This type of crane is known
for its versatility and ability to move heavy loads horizontally across short distances. It is equipped with hydraulic lifting
capabilities and has a specially designed structure that allows it to lift the load and carry on its own wheels, without requiring
additional transport equipment.

Also the management ask the Team 7S to prepare a JSA before execution of the task with the help of Supervisor, Manager,
Rigger, Operator.
With the successful completion of the operation, the institute complex can now resume its regular activities with the relocated
compressor machine in its new, optimized position. The collaboration, professionalism, and adherence to safety guidelines
demonstrated by the team ensure a seamless and hazard-free heavy equipment shifting process.

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IMPORTANCE & UTILIZATION
JSA FOR MATERIAL SHIFTING BY MEANS OF CRANE PREAPRED BY TEAM – 7S
Date: Tuesday, January 9, 2024
Importance of JSA for this Activities
1. Identifying Hazards: It helps in identifying potential hazards and risks associated with the lifting and movement of the heavy
compressor machine.
2. Risk Assessment: JSA allow the performing team to assess the level of risk associated with each identified hazard.
3. Safety Planning: JSA allow the team to prepare a comprehensive Safety Plan for the task.
4. Training & Preparation: JSA enable team members to understand specific hazards and safety measures related to the
activity. This understanding ensures that all the personnel involved, including crane operator, rigger, and other workers are
adequately trained and prepared for their respective roles.
5. Preventing Accident: By proactively identifying potential hazards and implementing safety controls, JSA helps prevent
accident and injuries during the lifting and moving process. It ensure that risks are addressed before the activity take place,
reducing the likelihood of incidents.
6. Compliance with Regulations: Conducting JSA ensure compliance with the regulations and avoiding potential legal
liabilities.
7. Communication and Collaboration: JSA fosters open communication and collaboration among the team members. It
provide a platform for sharing safety concern, ideas, suggestion leading to better decision-making and overall safety
enhancement.
8. Enhance Safety Culture: Emphasizing JSA as a routine part of the work activities reinforces the importance of safety within
the organization. It promotes a safety conscious culture where all employees prioritize the well-being of themselves and their
colleagues.
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REGIONAL LABOUR INSTITUTE, CHENNAI
(DIRECTOR GENERAL FACTORY ADVICE SERVICE & LABOUR INSTITUTE)
JOB SAFETY ANALYSIS
Sunday, August 6, 2023
AREA / LOCATION / BUILDING : ANNEXURE
PREPARED BY: TEAM 7S
BUILDIING
JOB / ACTIVITY NAME: HEAVY MATERIAL SHIFTING BY MEANS OF CRANE (PICK & CARRY)

SR.
JOB STEPS HAZARDS CONTROLS
NO.
1 Inspection of the Failure of hydraulic machine 1. All documents related to the crane to be checked
crane. due to Hydraulic oil leakage properly. (Fitness Certificate, RC, Driving License,
or other mechanical PUC)
malfunction, Fire due to 2. Physical inspection by experience and competent
flammable liquid and person with help of approved checklist (no leakage
Internal combustion of engine oil/ hydraulic oil)
3. Need to check warning system and other safety
device.
4. Availability of load chart
5. Availability of notch of hook

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JOB SAFETY ANALYSIS
REGIONAL LABOUR INSTITUTE, CHENNAI
(DIRECTOR GENERAL FACTORY ADVICE SERVICE & LABOUR INSTITUTE)

Sunday, August 6, 2023


AREA / LOCATION / BUILDING : ANNEXURE BUILDIING PREPARED BY: TEAM 7S
JOB / ACTIVITY NAME: HEAVY MATERIAL SHIFTING BY MEANS OF CRANE (PICK & CARRY)
SR.
JOB STEPS HAZARDS CONTROLS
NO.
2 Inspection of Load Fall of material due to 1. The point of application of lift should have been
Uneven Load, Unsecure above the center of gravity of the item being lifted.
Load, Loose Material, 2. Ensure the weight is within the limit according to
Overhead Obstacle due to the load chart.
the size of the material 3. Ensure the lifting height and degree & radius of the
boom
4. Ensure no loose material
5. Inspection of lifting point. (Factor of safety should
be greater than 1.5)
6. Material to be tightened properly using reusable
endless rachet lashing belts

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REGIONAL LABOUR INSTITUTE, CHENNAI
(DIRECTOR GENERAL FACTORY ADVICE SERVICE & LABOUR INSTITUTE)
JOB SAFETY ANALYSIS
Sunday, August 6, 2023
AREA / LOCATION / BUILDING : ANNEXURE BUILDIING PREPARED BY: TEAM 7S
JOB / ACTIVITY NAME: HEAVY MATERIAL SHIFTING BY MEANS OF CRANE (PICK & CARRY)
SR.
JOB STEPS HAZARDS CONTROLS
NO.
3 Inspection of Lifting Falling of material due to
1. Inspection of lifting tools according approved
Tools (D-Shackle, Web failure of lifting tools &
Sling) Equipment checklist
2. Check integrity of the tools and tackles.
3. Ensure by the competent person that the tools is
going be to be used is perfect for the job.
4. Check lifting Plan.
5. Color coding
6. Date & Sr. No. Punching on the Tools
7. Ensure SWL
8. Availability of TPI
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REGIONAL LABOUR INSTITUTE, CHENNAI
(DIRECTOR GENERAL FACTORY ADVICE SERVICE & LABOUR INSTITUTE)
JOB SAFETY ANALYSIS
Sunday, August 6, 2023
AREA / LOCATION / BUILDING : ANNEXURE BUILDIING PREPARED BY: TEAM 7S
JOB / ACTIVITY NAME: HEAVY MATERIAL SHIFTING BY MEANS OF CRANE (PICK & CARRY)
SR.
JOB STEPS HAZARDS CONTROLS
NO.
4 Loading and Shifting Failure of Machine due poor 1. Ensure PTW system before start work
and Unloading accessibility, Toppled of
Machine due to uneven or 2. Ensure availability of Lifting Plan
non compacted soil, Road
accident due to traffic 3. Ensure availability of SOP.

4. Barricade Working radius

5. Mark to route by the traffic cone and caution tape

6. Block unnecessary traffic

7. Ensure ground stability

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REGIONAL LABOUR INSTITUTE, CHENNAI
(DIRECTOR GENERAL FACTORY ADVICE SERVICE & LABOUR INSTITUTE)
JOB SAFETY ANALYSIS
Sunday, August 6, 2023
AREA / LOCATION / BUILDING : ANNEXURE BUILDIING PREPARED BY: TEAM 7S
JOB / ACTIVITY NAME: HEAVY MATERIAL SHIFTING BY MEANS OF CRANE (PICK & CARRY)
SR.
JOB STEPS HAZARDS CONTROLS
NO.
4 Loading and Shifting Failure of Machine due poor 8. Use at least 2 no. of 5 meter long guide rope to the
and Unloading accessibility, Toppled of load
Machine due to uneven or
9. Depute Flag Man
non compacted soil, Road
accident due to traffic 10.Depute competent signal man and Rigger

11. Depute competent Operator (Should have previous


experience to handle similar type of load)

12.Ensure proper communication between flagman,


operator and signal man
13.Ensure proper supervision
14.Check effectiveness of Emergency Preparedness
Plan
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REGIONAL LABOUR INSTITUTE, CHENNAI
(DIRECTOR GENERAL FACTORY ADVICE SERVICE & LABOUR INSTITUTE)
JOB SAFETY ANALYSIS
Sunday, August 6, 2023
AREA / LOCATION / BUILDING : ANNEXURE BUILDIING PREPARED BY: TEAM 7S
JOB / ACTIVITY NAME: HEAVY MATERIAL SHIFTING BY MEANS OF CRANE (PICK & CARRY)
SR.
JOB STEPS HAZARDS CONTROLS
NO.
15.Check the effectiveness of fire fighting equipment
16.Check availability and first aid box & first aider with
emergency contact no.
17.Ensure no man movement under suspended load at
Failure of Machine due poor
accessibility, Toppled of any given point.
Loading and Shifting
4 Machine due to uneven or 18.Stop work during heavy rain
and Unloading
non compacted soil, Road
accident due to traffic 19.Ensure proper housekeeping after completion of the
work followed by closing of the work permit.
20.Ensure job specific PPE
21.Ensure TBT
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