Finite Element Analysis

“Design Optimation for CAE Analysis on Mechanical Structure / CFD

Analysis vs Actual Equipment”

Jack Support Optimization Using

Finite Element Analysis(FEA)
Presented by
Dimas Dwi Atmaja Putra

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

Hello
Name : Dimas Dwi Atmaja Putra
Nick Name : Dimas
Age : 22 Years Old
Education : Universitas Pembangunan Nasional Veteran Jakarta (2016-2020)
Asda : Bachelor of Mechanical Engineering
Focus in Energy Convertion and Construction
Experience : PT. Brewdets Karya Mandiri
Engineer (Dec 2020 – Present)

Experi : PT. Infomedia Nusantara

: Intern in Human Capital Management Division (Nov – Dec 2020)

Di : PT. Lentera Bumi Nusantara

: Student Intern (Jul – Aug 2019)

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

What is Finite Element Analysis?

Finite Element Analysis or FEA is the simulation of a physical phenomenon using a numerical
mathematic technique referred to as the Finite Element Method, or FEM. This process is at the core
of mechanical engineering, as well as a variety of other disciplines. It also is one of the key
principles used in the development of simulation software. Engineers can use these FEM to reduce
the number of physical prototypes and run virtual experiments to optimize their designs. (www.
interestingengineering.com)

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

How We Do Finite Element Analysis?

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

Jack Support for Storage Tank

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

Models

Type 1 Type 2 Type

Type33 Type “Rich”
TYPE 1 TYPE 2 TYPE 3 TYPE "RICH"
Material ASTM A36 Material ASTM A36 Material ASTM A36 Material ASTM A36
Total Weight 49.2195 kg Total Weight 48.30105 kg Total Weight 55.36605 kg Total Weight 116.5725 kg
Volume 6270000 mm3 Volume 6153000 mm3 Volume 7053000 mm3 Volume 14850000 mm3
Cost 738,292.50 IDR Cost 724,515.75 IDR Cost 830,490.75 IDR Cost 1,748,587.50 IDR
QTY 33 pcs QTY 33 pcs QTY 33 pcs QTY 33 pcs
Total Cost 24,363,652.50 IDR Total Cost 23,909,019.75 IDR Total Cost 27,406,194.75 IDR Total Cost 57,703,387.50 IDR

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

Boundary Condition
Area 2 Fixed Support
Area 1 9000 mm2
Area 3 Area 1 Area 2 8000 mm2
Area 3 9000 mm2
Area 4 8000 mm2
Area 5
Roll Support
Area 6
Area 5 180000 mm2
Force Area (200kN)
Area 6 4963.91 mm2
FOS Target ≥ 2 N/A
Area 4

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

Mesh Independence Study

Mesh Type Quality Total Nodes Von Misses (Mpa)
Type 1 Coarse 2042 32.9
Type 2 Coarse 5188 37.1
Type 3 Medium 12865 34.6
Type 4 Medium 21992 46.4
Type 5 Fine 38547 47.6
Type 6 Fine 69409 50.4

Type 1 Type 2 Type 3 75

Mesh Independence Study

67
59
Type 6
Type 5

Von Misses (Mpa)

51 Type 4
43 Type 2
Type 1 Type 3
35
27
19
11
3

Type 4 -5 0 1 2 3 4 5 6 7
Type 5 Type 6 Type

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

Simulation Result Type “Rich”

TYPE "RICH"
Material ASTM A36
Force 200 kN
Von Misses Stress 47.6 Mpa
Displacement 8.31E-02 mm
Factor of Safety 5.2 N/A

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

Simulation Result Type 3

TYPE 3
Material ASTM A36
Force 200 kN
Von Misses Stress 219 Mpa
Displacement 2.92E-01 mm
Factor of Safety 1.1 N/A

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

Simulation Result Type 2

TYPE 2
Material ASTM A36
Force 200 kN
Von Misses Stress 333 Mpa
Displacement 5.81E-01 mm
Factor of Safety 0.8 N/A

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

Simulation Result Type 1

TYPE 1
Material ASTM A36
Force 200 kN
Von Misses Stress 118 Mpa
Displacement 2.94E-01 mm
Factor of Safety 2.1 N/A

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 (Lower Is Better) Finite Element Analysis

Result 62,000,000.00 Total Cost Displacement

57,000,000.00 (Lower Is Better) 7.00E-01 (Lower Is Better)
52,000,000.00
47,000,000.00 6.00E-01

Cost (IDR)

Displace ment (mm)

42,000,000.00
37,000,000.00 5.00E-01
32,000,000.00 4.00E-01
27,000,000.00
22,000,000.00 3.00E-01
17,000,000.00
12,000,000.00 2.00E-01
7,000,000.00
2,000,000.00 1.00E-01
Tipe 1 Tipe 2 Tipe 3 Rich
0.00E+00
Jack Support Type Tipe 1 Tipe 2 Tipe 3 Rich
Jack Support Type
Von Misses Stress 6.0
350 (Lower Is Better) Factor of Safety
Von Misses Stress (Mpa)

5.0
300
4.0
250
200 3.0

150 2.0

100 1.0
50 -
Tipe 1 Tipe 2 Tipe 3 Rich
0
Tipe 1 Tipe 2 Tipe 3 Rich Jack Support Type
Jack Support Type

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

Recommended Jack Support Type

TYPE 1
Material ASTM A36
Total Weight 49.2195 kg
Volume 6270000 mm3
Cost 738,292.50 IDR
QTY 33 pcs
Total Cost 24,363,652.50 IDR
Force 200 kN
Von Misses Stress 118 Mpa
Displacement 2.94E-01 mm
Factor of Safety 2.1 N/A

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

My others Finite Element Analysis

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering
 Finite Element Analysis

Thank you

Thursday, June 10, 2021 Dimas Dwi Atmaja Putra, S.T Mechanical Engineering