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Saving Energy Improving Technology
Saving Energy Improving Technology
Improving Technology
Voith Paper
Fiber & Environmental Solutions
Ravensburg / Germany
Eugen Loderer
Hennie Alberts
Conventiona IntensaPulper IP
l
10 sec
15 sec
Intensa Technology
- Rebuild
Low Energy
Consumption in Pulping
Intensa Pulper Rebuild
④
Double Cone
Bottom
(option only)
①
Rotor Modification
**2 = to guide suspension and to improve vertical movement of suspension down to rotor
title, author short name | 2007-08-xx | 10
Projects at a Glance
Customer in Thailand
Before After
at 20% higher
throughput level for
Eclipse Rotor
up to minus 45%
specific energy
Spec. energy [kWh/t]
at 20% higher
throughput level for
Eclipse Rotor
Operational recommendation
Profile Relative
width open
[mm] area
[%]
More bars at given length higher number of slots higher open area
10
09 C-barTM S Sticky efficiency at
0
8 C-barTM Q same slot velocity
Sticky efficiency
0
7 seems to be same
0
6
B&P with
0
5
DIP C-barTM S and Q
0
4
[%]
0
3
0
2 Sticky efficiency is
0
1 better with lower
00
1 1, 1, 1, 1, 2
slot velocity
2 4 velocity6
Slot 8
[m/s]
EcoMizer Technology
Technical Data HCL5-I:
Size HCL5-I
100
Sand removal [%]
98
96
conventional cleaner
94 (without back-flushing water)
cleaner with tangential
92 water injection
EcoMizer™ Cleaner
90
0 5 10 15 20 25 30 35
Fiber losses [%]
Energy 8 4e Energy
1.040 kW 1e 945 kW
rebuild to EcoMizer™
Fibre losses not needed anymore Fibre losses
existing cleaner
3,67 t/d 1,2 t/d
Reject Reject
6,6 t @ 45% ash • Energy 40.000 € 4,3 t @ 72% ash
7-stage
• Fibre losses 343.000 € 5-stage
cascade
cascade
• Savings 383.000 € /year
LowEnergyFlotation
Target:
Reduction on energy consumption compared to
standard applications by up to 50% at same quality
demands.
How:
Modification of injector technology
Optimized injector hydrodynamics
Optimized EcoCell hydrodynamics
High efficiency pumps
g
b = bar width
g = groove width more CEL
g
40 60
30 40
20 20
10 0
0 100 200 300 0 100 200 300
Total spec. energy [kWh/t] Total spec. energy [kWh/t]