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Attach I Ment
Attach I Ment
Some of the common types of bottled water are: Ground water, Mineral water, Purified
water, spring water and etc.
Ground water: - is the water present beneath earth’s surface in soil pore spaces and in
the fractures of rock formation
Mineral water: - is water from a mineral spring that contains various minerals, such as
salts and sulfur compounds.
Purified water: - purified water is water that comes from any source, but has been
purified to remove any chemicals or contaminants.
Spring water:-this is what you often find in bottled water it’s from an undergone source
and may not have been treated and purified it’s not necessarily the best water
Back Ground of the Company
Kefita purified Natural Water Bottling PLC Company is bottled water manufacturing
company which was established in 2009 E.C in Awi zone Amhara Ethiopia which is
around 485 Km from capital city A.A at a total estimated investment cost of about
68,000,000 Birr. The area is selected due to availability of sufficient naturally capable
Bore hole quality Water.
The company is using a state of latest bottling technology with art of treatment using
dual disinfection method using both UV and ozone disinfectant. Bottling and process
technology is equipped with programmable logic control (PLC), temperature control
devise , flow meters, control board and other digital devices which is fully automated
without any direct hand contact to the product component. The company has
established both Physico-chemical and Microbiological laboratories in-house with
modern equipment for quality control activities that are strictly documented
the kefita purified natural water producing 0.5L, 1L & 2L.
Objective of the Company
The general objective of Kefita purified Natural
Water is to produce and deliver consistent high
quality of Kefita purified Natural Water at national
markets while manage in an Answerable manner.
Vision
In the long run thereby addressing the quality bottled Water
needs of this target segment. Quality Water from the source
coupled with the latest technology of production makes it
unique to satisfy the real desire of its consumer.
There are three raw water tanker having the capacity of storing 25,000 liter of
water each will preserved and to stored water that hand any of it,s mineral ions
or particls romove
3.3. CHLORINATION
• Higher specific flow rate than conventional down filters thereby saving on
space & cost.
•In most case raw water can be used for back wash.
3.5. Active Carbon Filtration
Activated carbon, also called activated charcoal, is a form of
carbon processed to have small, low-volume pores that increase
the surface area available for adsorption or chemical reactions.
Activated is sometimes substituted with active.
From pressure sand filter water goes to activated carbon filter
where organic impurities are removed. Carbon filtering uses a bed
of activated carbon to remove contaminates and impurities. Back
washing is performed every morning before production for at least
50 minutes. Every day, after the completion of washing: odor, PH
and TDS is checked.
Activated carbon filtration is carried out to remove
Free chlorine
Odor
Taste
Organic matters and any toxic chemicals
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3.6. Sodium softener
The raw water pass to sodium softener after active carbon filter, this softener contains ion
exchanger that are used to purification of water. The ion exchanger by nature negatively
charged, at this stage the ground water washed by salt solution ion and chlorine is added
for treatment, from this solution mg2+ and Ca2+ are divalent and Cl- and Na+ are
monovalent due to this ion exchanger ,divalent are captured and monovalent are released
but using sodium ion Mg2+and Ca2+ are soften.
3.7. Micro Filter (prices filter)
Is a measure of volume to get more information? Micro filter assists with the drying of
surface F.F high level dis infection or reprocessing. To remove 0.5 particle size like sand&
carbon etc. The device that inside the micro filter does not seen by naked eye and used to
filtration of raw water .this type of filter eliminate microorganisms and very fine impurities
to a size of 0.5 micro meter.
3.8. Reverse osmosis device
The device is American and European standard and it’s a water purification process that
uses separately permeable membrane to separation. Reverse osmosis is a process of water
concentration from law water potential to high water potential ,and use external pumped
pressure to overcome osmotic pressure by reducing nineteen percent of mineral inside the
water, remove pollutant and microorganisms.
3.8.1. Disinfection
Disinfection is accomplished both by filtering out micro-organism
and also by adding disinfected chemicals. Water is disinfected to
kill any pathogens which pass through the filters and ovine a
residual doze of disinfectant to kill or inactivate potentially harmful
micro-organisms in the storage and distribution systems.
Types of disinfectant:
Ozone disinfection
Hydrogen peroxide disinfection and
Ultraviolet disinfection
3.8.2. Ozone Disinfection
Ozone disinfection is popular in Kefita Purified Natural Water
Factory It is obvious that ozone is an unstable molecule which
readily gives up one atom of oxygen providing a powerful oxidizing
agent which is toxic to most water borne organisms. Qualitatively, it
is very strong, broad spectrum disinfectant that is widely used in
Europe. It is an effective method to inactivate harmful bacteria,
viruses, giardia, and protozoa that form cysts. It also works well
against almost at other pathogens. In this company ozone is made by
passing oxygen through electrical discharge. Another advantage of
ozone is that it leaves no residual disinfectant in the water; means,
the bottled water allowed to drink after 24 hours it produced. Ozone
has been used in drinking water plants since 1996 where the first
industrial Zonation plant was built in Nice France.
Benefits of Ozone
• Trim-As preform comes from preform hopper through inclined belt conveyor the trim arranges the preform to
proper order or position.
• Feeder-These use only to feed the arranged preform to blower by reading sensor alarm.Also in blower machine
there are four sections termed
• Star-In this machine there are two stars that feed preform to oven chain and use to exhaust inflated bottle from
grip out to air conveyor.
• Grip-Here there are two grips; grip in, that take the melted preform from oven chain and provide to molder, and
grip out that send the molded bottle to air conveyor through exhaust star.
• Oven-The preform that comes from feeder through star melted in this tool with 300kv electrical charge.
• Molder-The melted preform enter into molder through grip in to inflated with high pressure by extending
stretcher into melted preform and cover with a seal to compressor. Blow molding is a manufacturing process by
which hollow plastic parts are formed. The blow molding process begins with melting down the plastic and forming it
into a prison or preforms the prison is a tube-like piece of plastic with a hole in one end through which compressed
air can pass. The Parson is then clamped into a mold and air is blown into it. The air pressure then pushes the plastic
out to match the mold. Once the plastic has cooled and hardened the mold opens and the part is ejected.
3.12. Filler machine
• Filler machine is machine where filtered
water is poured into designed bottle as
•
it rotates with a desired speed. This
machine has four sections which drive
with single motor.
• Rinse-use to rinse the empty bottle that
comes from the blower machine.Stars-
use to timing empty bottle& filler
nozzles.
• Stars-use to timing empty bottle& filler
nozzles.
• Filler nozzles-use to pour filter water
into rinsed bottles.
• Heading cap-use to capping to filled
bottle with a cap.
• (Generally filler machine uses Rinsing,
Filling and Capping Machine)
3.13. Packaging Conveying Belt System
• The Belt conveyor is specially designed to be suitable for the conveyance of
downstream case or film packaging. According to the arrangement, it
comprises of a horizontal conveyor, inclined conveyor and curve conveyor. It
is composed of the housing, conveying belt, roller, pensioner, driving device,
etc. It is designed for the transport of high volume loads; it is a simple
structure which is easy to maintain Featuring commonly used standard parts.
The machine runs at high speed steadily and produces low noise levels.
• 3.14. Light Inspection There are two light inspection points. One
after feeling line and the other after labeling and date coder. Every bottle
after feeling line is checked for water purity, any suspended foreign matter,
overfill/under fills, accurate capping and proper blowing of bottles. On the
second inspection point, every bottle is checked for proper labeling (body
label) and date coding in addition to activities done during the first
inspection point.
3.15. Bottle dryer
•
CHAPTER FOUR
4.2.1Determination of Chloride
Apparatus:
photometer MD
24 ml test tube
Reagent:
CHLORIDE T1 tablet
CHLORIDE T2 tablet
Procedure
Fill a cleaned (24mm) with 10 ml of sample and close tightly with the cap. Then
place the vial in the sample chamber of photometer and press the ZERO key.
After this remove the vial from the sample chamber and add one CHLORIDE T1
tablet start from the foil to the water sample, crush the tablet using a clean stirring
rod and dissolve the tablet. Next add one CHLORIDE T2 tablet straight from the
foil to the same water sample and crush the tablet using a clean stirring rod. Close
the vial tightly with the cap and swirl gently several times until the tablet is
dissolved. Then place the vial in the sample chamber and press TEST key. Wait
for a reaction period of 2 minutes and after the reaction period is finished, the
measurement starts automatically. Finally, the result is shown in the display in
mg/l chloride and record the reading on the logbook.
Determination of Total Alkalinity
Alkalinity of water is its acid neutralizing capacity. The alkalinity of spring water is
mainly due to carbonates and bicarbonates. The acceptable limit of alkalinity is 200mg/l
and in the absence of alternate water source, alkalinity up to 600mg/l is acceptable for
drinking.
Apparatus:
canical flasc
Pipat
Reagent:
Mitayl orang
Bottled water
Procedure
Fill a cleaned with 50 ml of water sample close tightly with the cap. Then place the vial in
the sample chamber and press ZERO key. After this remove the vial from the sampl
Alkalinity. And record the reading on the logbook
Rsalt:-Given
Normalty=0.01
No particl=1000
Resalt
Total alkalinity =normalty *no particl *sample of bottled water* V/sampl ofbottled water
0.01*1000*50*3.2/50
=32
Determination of Total Hardness/2-50 mg/l
CaCO3
• In spring water hardness is mainly contributed by bicarbonates, carbonates,
sulphates, and chlorides of calcium and magnesium. So, the principle hardness
causing ions are calcium and magnesium. The acceptable limit of total hardness is
300mg/l whereas the maximum limit is 600mg/l. the hardness of analyzed for raw
water as CaCO3.
• Apparatus: Conical flasc &Droplat
• Reagents: One HARDCHECK P tablet
• Procedure Fill a cleaned vial with 50ml of water sample, close tightly with
the cap. Then place the vial in the sample chamber of photometer and press ZERO
key. After this remove the vial from the sample chamber and add one HARDCHECK
P tablet straight from the foil to the sample, crush the tablet using a clean stirring
rod and dissolve the tablet. Then place the vial in the sample chamber and press
TEST key. Wait for a reaction period of 5 minutes and after the reaction period is
finished the measurement starts automatically. Finally, the result is shown in the
display as a total hardness and record the reading on the logbook.
Determination of Ozone
• Apparatus:photometer MD
• Reagents: DPD1
• Procedure Fill a cleaned vial with 50ml of sample, close tightly
with the cap. Then place the vial in the sample chamber of
photometer and press ZERO key. After this remove the vial from the
sample chamber and add one DPD1 tablet and one DPD No 3 tablet
straight from the foil and crush the tablet using a clean stirring rod
and also add water sample to the 10 ml. close the vial tightly with
the cap and swirl until the tablet is dissolved. Then place the vial in
the sample chamber and press TEST key. Wait for a reaction period
of 2 minutes and after the reaction period is finished the
measurement starts automatically. Finally, the result is shown in the
display in mg/ l ozone and record the reading on the logbook.
Determination of TDS
• TDS can be taken as an indicator for the general water quality because it directly
affects the aesthetic value of the water by increasing turbidity. High concentrations
of TDS limit the suitability of water as a drinking source and irrigation supply. The
acceptable range of TDS is Max 1500 mg/L for this factory and the values are within
the standard limit of WHO. Therefore, the drinking water is safe in terms of TDS.
• Apparatus:PH. meter
Beakers, 50mlcapacity
• Reagent:Distilled water
HCl
• Procedure
• First rinse the electrode with de-ionized or distilled water before use to
remove any impurities. Then dip the probe in to the sample beyond the upper steel
band and allow time for the reading to stabilize. Note the reading on the display
and record the reading on the sample data registration log book.
Determination of Turbidity, NTU
• Apparatus:TurbidimeterTN-100 Clean,
. dry sample vial
. Distilled water holder
Procedure First place the sample vial inside the sample
well of turbid meter and place the light shield cover over the
vial that is inserted in to the sample well. Then turn on the
meter by pressing the ON/OFF key. After the power up
sequence, the meter goes to measurement mode and the
display blinks ''...Rd...'' until the measured reading appears.
Finally the measured reading appears in the display and
record the reading on the logbook.
Determination of PH value
• PH is a measure of hydrogen ion concentration in water. Drinking water with a pH
between6.5 to 8.5 is generally considered satisfactory. Acid water tend to be
corrosive to plumbing and faucets, particularly, if the pH is below 6. Alkaline
waters are less corrosive; water with a pH above 8.5 may tend to have a biter or
soda-like taste. In this factory, the concentration of hydrogen ion (pH) ranges
between 6 to 8.5 and all the water samples analyzed have concentration within
the safe limit of 6.5 to 8.5 standard set by the WHO. Thus, indicated that the
measured pH values of the drinking water samples were within permissible value
of WHO; which will not cause any harmful effect to the consumers.
• Apparatus: • PH and EC meter • Beaker, 50ml capacity
• Reagent: • Distilled water
A large number of infectious diseases are transmitted primarily through the water
supplies contaminated with human and animal excreta. Obvious that safe and
wholesome water has been defined as water that is free from pathogenic agents,
free from harm full chemicals substances, pleasant tastes and smell. The human
pathogens, which present in the drink water, include:
Salmonella species,
Shigella species,
Yersinsaenterocolitica,
Campylobacter species,
Various virus such as hepatitis A virus, hepatitis E virus, Rota virus and
Parasites like Entamoebahistolytica, giardialamia and others.
CHAPTER FIVE
The company only produces bottled water this doesn’t the company
competitive we recommended to produce water product other than bottle for
example like jar.
There is lack of staffs in different department working together. Problem
solving will be much easier department work together
Maintenance is the primary thing in the company, but schedule to
maintenance is not introduced in this company. So, we suggest the company
to give at least inspection maintenance in week.
There is no to read different manual needed for quality control as well as for
in stallion. So, we suggest the company to have library with different book
and manuals.
References
1. Anadu EC, Hrding AK. Risk Perception and bottled water use. J. Amer.
Water Work Assoc. 2000; 92:82-92.
2. Back William; Landa, Edward; meeks, Lisa (1995). Bottled Water Chemistry
( Spring Water Volume 33, Issue 4 ed).p.607
3. Bottled Water Industry Provides Clean, Safe Drinking Water to Oklahoma
Tornado Victims” Bottled Water.Org. Retrieved 6 November 2015
4. Commercially Bottled Water treatment”. Center for Disease control and
Prevention. Retrieved 6 kefita November 2015.
5. Kefita purified natural water production process manual
6. Glennon RJ. Water follies: spring water pumping and the fate of American
fresh water. ISLAND Press; Washington, DC. USA : 2002.pp.1-3