Asset Tag No R-116

Machine Job No

Machine Type

Equipment Final Machine Make & Model

Assessment Report Machine Serial No

– Hydrostatic Rig Machine Last HMR

Machine Received From

Machine Received Date

Dismantling Start Date

Final Assessment Submission Date

Machine Refurbishment In charge

 Presentation Context

Description Slide No
Components Assessment Statement 3 to 11

Structure Groups 3

Powerpack Components 4

Hydraulic Pumps, Motors & Cylinders 5

Hydraulic Valve Assembly 6

Hydraulic Coolers, Hose Assemblies & Gauges 7

Electrical Systems 8

Machine Accessories 9

General Consumables – Filters 10

General Consumables - Lubricants 11

Budget Estimation Statement 12 to 15

Parts Procurement Cost – Major Components 12

Parts Procurement Cost – Accessories & General Consumables 13

Part Repair & Development Cost 14

Budget Estimation Statement 15

Tentative Target and Budget Statement 15

 Components Assessment Statement
Structure Groups:
Subcategory Availability Condition Conclusion from the Assessment Time Taken Link

Frame

Mast

Canopy

Pin & Bushes

Silencer

Battery Box

Foot Clamp

Main Winch Guard

Wireline Winch Guard

Rotation Motor Guard

Radiator Shroud

Mud pump Chassis

Covers

Diesel Tank

Hydraulic Tank
 Components Assessment Statement
Powerpack Components:
Subcategory Availability Condition Make & Model Conclusion from Assessment Time Taken Link

Engine

Turbocharger

Engine Fan

Radiator and Pad

Engine Mounting Pad

Reducing Gearbox

4 Speed Gearbox

Track Gearbox

Track Assembly

Chuck Assembly
 Components Assessment Statement
Hydraulic Pumps, Motors & Cylinders:
Subcategory Availability Condition Make & Model Conclusion from Assessment Time Taken Link
Hydraulic Main Pump

Secondary Pump

Auxiliary Pump 1

Auxiliary Pump 2

Rotation Motor

Mud Pump Drive Motor

Main Winch Motor

Wireline Winch Motor

Track Motor

Feed Cylinder

Dump Cylinder

Lift Cylinder

Jack Cylinder

Food Clamp Cylinder

Sliding Cylinder

Rod Kicker Cylinder

 Components Assessment Statement
Hydraulic Valves Assembly :
Subcategory Availability Condition Make & Model Conclusion from Assessment Time Taken Link

8 Spool Valve

4 Spool Valve Drilling

4/3 Spool Valve Aux.Part

Hold Back Valve

Load Sensing Valve - Track

Single Spool Valve

Feed Pressure Valve

Walking Valve - Track

Rotation High – Low Valve

Float Valve

Main Winch Brake Valve

Mud Pump Control Valve

 Components Assessment Statement
Hydraulic Coolers, Hose Assemblies & Gauges:
Subcategory Availability Condition Make & Model Conclusion from Assessment Time Taken Link

Hydraulic Oil Cooler

Hydraulic Hoses

Adaptors, Fittings and

Connectors

Main Pump Pressure

Gauge

Hold Back/Push Down

Drill Pressure Gauge

Multi Pressure Gauge

Feed Pressure Gauge

Rotation Speed Gauge

Mud Pump Pressure

Gauge
 Components Assessment Statement
Electrical System:
Subcategory Availability Condition Make & Model Conclusion from Assessment Time Taken Link

Meters Panel

Hour Meter

Battery

Battery Cut-Off Switch

Self-Starter

Alternator

Wiring Harness

Key Switch

Emergency Switch
 Components Assessment Statement
Machine Accessories:
Subcategory Availability Condition Conclusion from Assessment Time Taken Link

Lube Pump

Magnetic Filter

Main Winch

Wire Line Winch

Accelerator Lever & Cable

Wireline Pulley

Main Winch Pulley

Expansion Bellow

Mud Pump safety Valve

Mud Pump

Mud Pump Pressure

Vessel

Air Filter Housing

Mud Mixer Motor

Mud Mixer
 Components Assessment Statement
General Consumables - Filters:

Subcategory Availability Condition Conclusion from Assessment Qty Unit Part No Link

Engine Oil Filter

Fuel Filter

Fuel Water Separator

Coolant Filter

Air Filter Inner

Air Filter Outer

Hydraulic Oil Suction

Filter

Hydraulic Oil Return

Filter 1

Hydraulic Oil Return

Filter 2

Fuel Tank Strainer

 Components Assessment Statement
General Consumables - Lubricants:
Subcategory Availability Condition Conclusion from Assessment Qty Unit Grade Link

Engine Oil

Hydraulic Oil

Gear Oil

Coolant
 Budget Estimation Statement
Parts Procurement Cost – Major Components:
Available Stock
Description Total Cost APL Order Cost PRL 1 Order Cost Cost Cost to be Raised Remarks

Fabrication Works

Engine

Reducing Gearbox

4 Speed Gearbox

Rotation Gearbox

Hydraulic Main Pump

Secondary Pump

Auxiliary Pump 1

Auxiliary Pump 2

Hydraulic Valves

Hydraulic Cylinder and Seal Kits

Hydraulic Hose & Fittings

Hydraulic Hose Adaptors & Connectors

Track Assembly

Electrical Parts
 Budget Estimation Statement
Parts Procurement Cost – Accessories & Consumables:
Available Stock
Description Total Cost APL Order Cost PRL 1 Order Cost Cost Cost to be Raised Remarks

Hydraulic Oil Cooler

Radiator

Pressure Gauges

Pin and Bushes

Engine Mounting Pad

Engine Fan

Silicon Hoses

Water Line Hoses

Mud Pump

Main Winch

Wire Line Winch

Accelerator Lever and Cable

Filters

Bearing

Lubricants & Fuel & Coolant

Paints & Stickers

Other Miscellaneous
 Budget Analysis
Parts Repair/Development Cost :
Available Stock
Description Total Cost APL Order Cost PRL 1 Order Cost Cost Cost to be Raised Remarks

Gear Box Parts

Hydraulic Pumps

Hydraulic Motor

Hydraulic Cylinder Seal Kits

Hydraulic Cylinder

Hydraulic Oil Cooler

Radiator

Pin and Bushes

Engine Mounting Pad

Engine Fan

Silicon Hoses

Water Line Hoses

Track Assembly

Other Miscellaneous
 Budget Estimation Statement
Total Cost of Refurbishment Part Procurement Repair and Development APL/PRL1/Stock Cost Cost to be allocated

Final Assessment Statement

Tentative Workdays Tentative Budget Tentative Target Days