Asset Tag MMPL/03/1076

Machine Make & Model Cortech , CSD-1300L

Machine Serial No R-169

Machine Received From Joda

Machine Dispatch To

Refurbishment Job Machine Received HMR 4238.7

Completion Machine Dispatch HMR

Presentation – Machine Refurbishment Job No MMPL/EXP/NOV23/CSD1300L(R-169)/23

Hydrostatic Rig Machine Refurbishment Start Date 11-12-2023

Machine Refurbishment End Date

Total Days of Refurbishment

Total Refurbishment Budget

Refurbishment In charge Ramahari Mahanta

Refurbishment Team Members

 Work Done Statement
Structure Groups:

S.No Component Description Work Done Line Boring Status Complaints/Suggestions/Instructions

1 Frame No work No work done After physically checked we found good condition so no work.

2 Mast Feed cylinder guide plate repairing No work done We found mast condition good only feed cylinder guide plate repairing

3 Canopy No work No work done We found canopy condition good

4 Pin & Bushes Some pin is new making No work done After Damage pin changing we found all pin and bush working properly

5 Silencer Repairing No work done After silencer band repairing , silencer work properly
No work
6 Battery Box No work done We found battery box condition good
After physically checking we found Foot clamp condition good and it works
7 Foot Clamp No work No work done
properly

8 Main Winch Guard N/A N/A New main winch guard making and fitting

Repairing After wire line winch guard repairing its condition ok

9 Wireline Winch Guard No work done

10 Rotation Motor Guard Repairing No work done After band repairing rotation motor guard condition ok

11 Radiator Shroud No work No work done We found radiator shroud condition good

12 Mud pump Chassis No work No work done We found mud pump chassis condition good

13 Covers Cleaning work done No work done We found Cover condition good

14 Diesel Tank Washing work done No work done We found diesel tank condition good , there is no crack

15 Hydraulic Tank Washing and seal change No work done After seal change we found there is no problem at hyd tank
Pin & Bushes:
Work Done Statement
S. No Component Description Work Done Part No Complaints/Suggestions/Instructions

1 Feed cylinder pin No work 11CSD30313 We found pin condition good

2 No work 11CSDBA0414 We found pin condition good

Lift Cylinder Upper Pin

3 Lift Cylinder Lower Pin No work 11CSD3A0410 We found pin condition good
No work We found pin condition good
4 Dump cylinder upper pin 11CSD380410

5 No work 11CSD3030902 We found pin condition good

Dump cylinder lower pin

6 Rod kicker upper pin No work 11CSD3030403 We found pin condition good

7 Rod kicker lower pin No work 11CSD3030403 We found pin condition good
We found pin condition good
8 Foot clamp cylinder pin No work 111202

9 No work 11CSD3031006 We found pin condition good

Reducing Gear box pin
We found pin condition good
10 4 speed gear box pin No work 11CSD3031013

11 Main winch pulley pin No work 11CSD3030106 We found pin condition good

12 No work 11CSD3030105 We found pin condition good

Wire line winch pulley pin
Main winch rope Gide pulley We found pin condition good
13 No work 11CSD3030109
pin
We found pin condition good
14 Mast pin No work 11CSD30305

15 Sliding cylinder upper pin No work N/A We found pin condition good

16 Sliding cylinder lower pin No work N/A We found pin condition good

17 Feed cylinder bush No work N/A We found pin condition good

18 Dump cylinder bushing No work N/A We found pin condition good

We found pin condition good
19 Wire line winch pulley bush No work N/A
 Work Done Statement
Powerpack & Powertrain:

S.No Component Description Work Done Part No/Serial No Make /Model Complaints/Suggestions/Instructions

After general service engine works properly , no

1 Engine Only general service work N/A Cummins , 6BTA.9
leakage and no heating issue found

2 Turbocharger No work
N/A
Cummins We found turbo charger condition good

No work N/A
3 Engine Fan Cummins We found engine fan condition good

N/A After machine testing we found there is no leakage

4 Radiator and Pad No work N/A
and no crack at radiator

N/A
5 Engine Mounting Pad No work N/A We found engine mounting pad condition good

11CSD4010201B After checking we found reducing gear box works

6 Reducing Gearbox No work Cortech
properly so no work done

11CSD401030801 After gear lever new provide , four speed gear box
7 4 Speed Gearbox Only gear lever new provide Cortech
works properly , no heating issue found

After physically checking we found track gear box

8 Track Gearbox No work N/A Cortech
works properly no works needed

After checking we found track assembly condition

9 Track Assembly No work 11CSD3G04040 Cortech
good

Inner and outer cylinder, piston , seal , bearing After Changing chuck works properly , no leakage
10 Chuck Assembly and chuck spring changed
N/A Cortech
and no heating issue
 Work Done Statement

S.No Component Description Work Done Part No Make /Model Complaints/Suggestions/Instructions

After testing there is no problem , required pressure
1 Hydraulic Main Pump No work 11CSD3L070W2 Danfoss given.
2 Secondary Pump No work 11CSD3L070W1 Eton After testing there is no problem
After testing there is no problem
3 Auxiliary Pump 1 No work 11CSD3L070W9 Eton

4 Auxiliary Pump 2 N/A N/A N/A N/A

After testing there is no problem
5 Rotation Motor No work 11CSD3010W1 Rexroth
INI
6 Mud Pump Drive Motor No work 11CSD3L090W1-M After testing there is no problem

7 Main Winch Motor No work 11CSD3L040W1-M Paccar After testing there is no problem

8 Wireline Winch Motor No work 11CSD3L020CW1 Eton After testing there is no problem
11CSD3G040402
9 Track Motor No work After testing there is no problem

10 Feed Cylinder No work 11CSD30311 Cortech After testing there is no problem

11 Dump Cylinder No work 11CSD3030901 Cortech After testing there is no problem

12 Lift Cylinder No work 11CSD3L040B16 Cortech After testing there is no problem

13 Jack Cylinder No work 11CSD40402040-M-L Cortech After testing there is no problem

14 Foot Clamp Cylinder No work 1112070B Cortech After testing there is no problem

15 Sliding Cylinder No work N/A N/A After testing there is no problem

16 Rod Kicker Cylinder No work 11CSD3030404 Cortech After testing there is no problem
 Work Done Statement
Hydraulic Valve Assembly:

S.No Component Description Work Done Part No Make /Model Complaints/Suggestions/Instructions

After checking
1 8 Spool Valve No work N/A N/A 8 spool control valve condition good

Due to insufficient of seal kit at store , seal not

2 4 Spool Valve Drilling No work N/A Brevini
changed

BlB
3 4/3 Spool Valve Aux.Part No work N/A
914021
We found 4/3 spool valve condition ok

4 Hold Back Valve No work N/A Chinses After changed the valve, it working properly

After physically checking we found load sensing

5 Load Sensing Valve - Track No work N/A PVG-32
valve working properly no work needed

BLB
6 Single Spool Valve No work N/A
912265
We found single spool valve condition good

7 Feed Pressure Valve No work N/A N/A We found feed pressure valve condition good

No work
8 Walking Valve - Track N/A N/A We found walking valve condition good

9 Rotation High – Low Valve No work N/A Chinese We found rotation high-low valve condition good

10 Float Valve No work N/A Chinese We found float valve condition good

11 Main Winch Brake Valve No work N/A Parker We found main winch brake valve condition good

Proficient Hydraulic 05
 Work Done Statement
Oil Coolers, Hose assemblies & Gauges:

S.No Component Description Work Done Part No Make /Model Complaints/Suggestions/Instructions

After checking we found hyd oil cooler condition

1 Hydraulic Oil Cooler No work N/A Cortech good

2 Hydraulic Hoses No work N/A Winner After new hose fitting there are no leakage found

3 Adaptors, Fittings and No work N/A N/A

After Checking we found all adapter fittings have
Connectors no leakage found

Wika After checking we found main pump pressure gauge

4 Main Pump Pressure Gauge No work N/A
5800psi condition good

5 Hold Back/Push Down Drill No work N/A

Wika After checking we found hold back pressure gauge
Pressure Gauge 3500psi condition good

6 Multi Pressure Gauge N/A N/A N/A N/A

Micro After checking we found feed pressure gauge

7 Feed Pressure Gauge No work N/A 3500psi condition good

No work After checking we found rotation speed gauge

8 Rotation Speed Gauge N/A Chinese
condition good

After checking we found mud pump pressure gauge

9 Mud Pump Pressure Gauge No work N/A MC
condition good
 Work Done Statement
Electrical System:

S.No Component Description Work Done Part No Make /Model Complaints/Suggestions/Instructions

After checking we found all meters are working

1 Meters Panel No work N/A N/A properly

N/A
2 Hour Meter No work SYT After checking hours meter works properly

3 Battery No work N/A SAIL After checking we found battery working properly

After checking battery cut off switch working

4 Battery Cut-Off Switch No work N/A N/A
properly

5 Self-Starter No work N/A Cummins After checking self working properly

After checking we found alternator working

6 Alternator No work N/A Cummins properly

After checking we found wiring harness condition

7 Wiring Harness No work N/A N/A ok

8 Key Switch No work N/A N/A After checking key switch is working properly

N/A After changing emergency switch is working

9 Emergency Switch Change 1 nos N/A
properly
 Work Done Statement
Machine Accessories:

S.No Component Description Work Done Part No Complaints/Suggestions/Instructions

1 Lube Pump No work After change the lube pump ,it working properly

2 Magnetic Filter No work After checking we found magnetic filter condition good

After checking we found main winch working properly, no

3 Main Winch No work
problem
After checking we found wire line winch working properly
4 Wire Line Winch No work
there are no problem
After checking we found accelerator lever fitment ,no
5 Accelerator Lever & Cable No work
problem found

6 Wireline Pulley No work After Checking we found wire line pulley working properly

After checking we found main winch pulley working properly

7 Main Winch Pulley No work

8 Expansion Bellow No work After checking we found expansion bellow condition good

9 Mud Pump safety Valve Servicing After Servicing mud pump safety valve working properly

After full servicing mud pump working properly , there are no

10 Mud Pump Servicing
leakage
After checking we found mud pump pressure vessel condition
11 Mud Pump Pressure Vessel No work
good
After checking air filter housing condition good, no crack
12 Air Filter Housing No work
found
After change the mud mixture motor , mud mixture working
13 Mud Mixer Motor No work
properly, no problem found

14 Mud Mixer No work After checking we found mud mixture condition good
 Work Done Statement
General Consumables - Filters:

S.No Component Description New/Old Part No Make /Model Qty Complaints/Suggestions/Instructions

1 Engine Oil Filter New P502907 Donaldson 01 After new filter fitting , there are no problem found ,working properly

After new filter fitting , there are no problem found ,working properly
2 Fuel Filter New P5502488 , P502905 Donaldson 02

After new filter fitting , there are no problem found ,working properly
3 Fuel Water Separator New P502919 Donaldson 01

4 Coolant Filter N/A N/A N/A 01 N/A

After new filter fitting , there are no problem found ,working properly
5 Air Filter Inner New P771508 Donaldson 01

After new filter fitting , there are no problem found ,working properly
6 Air Filter Outer New P771508 Donaldson 01

7 Hydraulic Oil Suction New TFX630x80 01

After new filter fitting , there are no problem found ,working properly
Filter

8 Hydraulic Oil Return New FAX160x10 01

After new filter fitting , there are no problem found ,working properly
Filter 1

9 Hydraulic Oil Return New WG1079 01 After new filter fitting , there are no problem found ,working properly
Filter 2

After new filter fitting , there are no problem found ,working properly
10 Fuel Tank Strainer No change 01
 Work Done Statement
General Consumables - Lubricants:

S.No Component Description Grade Qty Make Complaints/Suggestions/Instructions

1 Engine Oil 15W40 22 Litre VALVOLINE

2 Hydraulic Oil H 68 2 Barrel CASTROL

4 Gear Oil 80W90 30 Litre MOBIL

5 Coolant N/A 25 Litre CASTROL

 Budget Analysis

Man-hour Cost Calculation:

Description Senior Level Mid-Level Junior Level Helper/Labour

Machine Refurbishment Manhour

Engine Overhauling Manhour

Gearbox Overhauling Manhour

Hydraulic Components Overhauling Manhour

Electrical Components Overhauling Manhour

Fabrication Work Manhour

Mudpump and Drive Engine Overhauling
Manhour
Machine shop Work Manhour

Machine Testing

Machine Washing

Machine Painting

Other Miscellaneous Works

Total Man Hour

Cost/Manhour

Total Manhour Cost/Category

Total Manhour Cost

 Budget Analysis
Spare Cost Calculation:
Description Cost P.O P.O Status
Engine Spare Parts 0
Gearbox Parts 0

Hydraulic Spare Parts 28690

Hydraulic Hose Assemblies 0

Mud Pump and Drive Engine Parts 0

Electrical Spare Parts 1000

Mechanical Spare Parts 172059

Electrical Accessories Parts 0

Mechanical Accessories Parts 0

Radiator and Cooler 0

Silicon Hoses 0

Pin & Bushes 0

Fasteners 4363

Track Assembly Parts 0

Bearing 5100

Filters 19981

Lubricants 10096

Structural Steels 0

General Consumables 4347

Total Spares Cost 245636

 Budget Analysis
Repair & Development Cost Calculation:
Description Repair/Development Cost W.O No W.O Status Supplier Name

Total Cost
 Plan Vs Actual Statement
Type of Cost Cost

Man-Hour Cost

Spare Parts Cost

Repair & Development Cost

Total Cost

Type of Cost Cost Description Workdays

Allocated Cost Assigned Target Date

Actual Cost Actual Job Completion Date

Cost Deviation Workdays Deviation

Deviation Justifications
Cost Deviation Workdays Deviation
 Signature Panel
After final testing we found there is no engine problem ,no electrical fault ,no hydraulic leakages all hose and
cylinder are in good condition, all hydraulic functions are working properly , gear box working properly and have
no leakages , Track motor , Chain and roller are in good condition , no crack and damages in this machine.

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