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Pipeco Group India - Company Profile For Water Tanks
Pipeco Group India - Company Profile For Water Tanks
PROFILE
I. A B O U T U S ........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 03
I I . O U R G R O U P O F C O M PAN I E
S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04
II O U R P R OD U CT
I. S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05
I V . C E R T I F I C AT I O N
S . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
V. G R P H O T P R E S S E D M O U L D E D WAT ER TA N K . . . . . . . . . . . . . . . . . ... 07 -
10
V I . C ATA L O G U
E . . . . . . . . . . . . . . . . ... ... ... ... ... ... . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 27
VI B O LT E D Z I N C A LU M I N I U M S T E E L WAT E R TA N K . . . . . . . . . . . . . .
I. 28
V I I I . G L A S S F U S E D S T E E L WAT E R TA N K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9
I X . S T E E L TA N K
S . . . . . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... . . . . . . . 3 0
X. C ATA L O G U E . . . . . . . . . . . . . . . . ... ... ... ... ... ... ... ... ... ... ... ... .. . . . . . 31
- 51 X I . S E C T I O N A L S TA I N L E S S S T E E L W E L D I N G WAT E R TA N K . . . . . . .
XI C ATA L O G U E . . . . . . . . . . . . . . . . ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 53 -
I. 61
52
X I I I . M A N UA L . . . . . . . . . . . . . . . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 62
- 76
X I V . P R O J E C T R E F E R E N C E S . . . . . . . . . . . . . . . . . ... ... ... ... ... ... ... ... ... ... 77
- 80
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ABOUT US
PI P E C O I N D U S T R I ES is a c o m p a ny s p e c i a l i z e s in t
h e de v e l o p m e n t a n d p r o du c t i o n of G R P Se c t i o n a l Wa t e r Ta n k s
, B o l t e d Zi n c Al u m i n u m Wa t e r Ta n k s , Gl a s s Fu s e d St e e l
Wa t e r Ta n k , Se ct i o n a l St a i n l e s s S t e e l We l d i n g Wa t e r Ta n k
s . O u r l a r g e - s ca l e p l a n t a n d r e s e a r ch ce n t e r ar e d e di ca t e d
to o n go i n g de v e l o p m e n t a n d p r o du ct i o n to l e a d t h e i n du s t r y.
O u r a dva n ce d t e ch n o lo g y h a s r e ce i v e d I S O, W R AS
( UK) , B SE N ( U K ) , P S B ( S I N G A P O R E ) C e r t i f i c a t e s a n d i s
g a r n e r i n g wo r l d a ccl a i m .
In a d di t i o w i t h a co rp o r a t e i de o l o g y r o o
n , cu s t o m e t e d w ei n bpa lsaec i n g oouur r f i r s tM , a n a ge m e n t
rDse v e l o p m e n t u p f o u nada
n dt i o n of P rtor duus ct t, tco
h inst r i b u t i n gto
to en c h n o l o g i i n no va t i o n , q u a l i t y i m p r o v e m e n t a n d a d d e
ca l e n h a n ce d
ment.
In o r de r to ca r r y o u t s u ch cu s t o m e r - o r i e n t e d ma n a ge m e n
t , we co n s t a n t l y ke e p in m i n d t h e p r i o r i t i e s of s t r i n
ge n t q u a l i t y m a n a ge m e n t a n d e n v i r o n m e n t a l p r o t e ct i o n .
In f o l l o w i n g, we a do p t e d I S O p r o du c t q u a l i t y a n d e n
v i r o n m e n t a l man a ge m e n t s t a n da r d s f r o m t h e v e r y b e gi n n i
n g a n d o u r e f f o r t s to g r o w as an e n v i r o n m e n t a l f r i e n dl y
co m p a ny a l o n g w i t h o u r cu s t o m e r s a r e n e v e r e n di n g.
We a s k f o r y o u r c o n t i n u i n g i n t e r e s t a n d s u p p o r t . T h a
n k y o u . E x c e l l e n t i n C l e a n & H yg i e n i c a n d N o n - l e a k a
ge.
G R P S e c t i o n a l Wa t e r S t o r a g e T a n k .
3
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OUR PRODUCTS
1. GRP Hot Pressed Moulded Sectional Water Tanks
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CERTIFICATES
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CERTIFICATE
This is to Certify that the Management System of
PIPECO INDUSTRIES
NO . 5, OLD NO. 21/2, AREKEMPANAHALLI,
BENGALURU,
URBAN , KARNATAKA- 560027, INDIA
The Validity of Certificate is subject to regular surveillance audit on or before above mentioned
dates and it's only valid after successful surveillance with continuation letter issued by
Initial Date of Certification : Current Date of Certification :
UCSPL
14/10/2022
Date of 1st Surveillance 14/10/2022
Expiry : Audit Certification Number :
13/10/2025 13Surveillance
2nd October 2023 UCS8022B00234
Audit
13 October 2024
KAB-QC-80
Authorised Signatory
UNIVERSAL
CERTIFICATION SERVICES
PVT. LTD.
E-mail :
universalcertificationservices@gmail.com Web :
This certificate of registration remain the property of Universal Certification Services Pvt. Ltd. and shall be returned immediately upon
www.universalcertification.co.in
request.
The validity of this certificate can be verified at http://eng.kab.or,kr
Office Address - #1301, 254, Beotkkot-ro, Geumcheon-gseoul, Republic Of Korea
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TECHNICAL
CHARACTERISTICS
Panel Strength : Hydrostatic Pressure x6
(Safety Factor)
Wind Velocity : 60
m/sec Roof Load : 120
Kgf/ m
Ambient Temperature : 55 °C (Max)
Water Temperature : 65 °C (Max)
Seismic Load : Peak Ground
Acceleration
PGA = 0.25 (Group A)
Seismic Zone : B2
Upgraded Design Available for
Higher Seismic Zones:
(Group B) 0.25 < PGA <
0.40 (Group C) PGA >
0.40
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- INTERNALLY REINFORCED
It is possible that various capacity’s design and flexible space
should be used by GRP panel standardized.
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- EXTERNALLY REINFORCED
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CATALOGUE
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G R O U P
We are specialized in manufacturing and installing GRP tanks and other GRP Products. Our
advanced technology has received ISO, WARAS (UK), PSB (SINGAPORE) quality certificates.
we have expanded our presence in more than 35 countries and 1 Tank getting completely
installed every 24 hours
In addition, with a corporate ideology rooted in placing our customers first, we base our
Management and Product Development upon this the foundation of trust, contributing to
technological innovation, quality improvement, and added enhancement.
To carry out such customer-oriented management, we constantly keep in mind the priorities
of stringent quality management and environmental protection. In the following, we
adopted ISO product quality and environmental management standards from the very
beginning, and our efforts to Growth as an environmentally friendly company along with
our customers are never- ending.
We ask for your continuing interest and support kindly share your requirements via email at
sales@pipecogroup.com
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G R O U P
Non-insulated panels
have 240 times less
thermal conductivity
than metal, ensuring
stable
temperature. Modular panels
with low thermal coeffi cient
and flexible food grade
sealant ensure a leak-free
design
Thermal
Properties
1/K(W/M.K)
General
Specifications
STANDARD
:
BS EN 13280:2001 and
British Standard BS 7491 01 MATERIALS:
Part 3:1994
Sheet Moulding Compound (SMC)
consists of below specification Resin -
Isophthalic unsaturated polyester resin
02 conforming to
BS 3532 specification Fiber Glass - Low
TESTING alkali
fiberglass conforming to JIS R3411 to
METHOD: R3417 or BS 3396, BS 3496, and BS 3749
specifications.
BS2782 03
MANUFACTURING
PROCESS:
Hot pressed SMC
04 compression moulding
TANK STRUCTURAL SUPPORT:
External : Hot Dipped Galvanised
Internal
Steel : 05
Roof Support : GRP
SS316
Pipes
SEALANT
:
BOLT, NUTS, 06 Non-toxic PVC
Foam
WASHERS:
External Standard : SS316 A4 Grade
(Optional SS304)
Internal Standard : SS316
(In-contact with 07 LADDER
Roof : : SS316
water)
Standard (Optional SS304) :
External Standard : Hot Dipped
Galvanised
08 Internal : Steel,
Standard GRP width
300mm
Optional : SS 304 and
WATER LEVEL 316,
300mm width
INDICATOR :
Standard : Direct Reading Clear Tube
Type Optional : Reversed Reading 09
Mechanical
Ball Float Type (Cat & Mouse) NOZZLE PANEL
:
04
G R O U P
PIPECO
PIPECO
1Mx2M 0.5Mx2M 1Mx1.5M 0.5Mx1.5M 1Mx1M 1Mx1M 0.5Mx1M 0.5Mx1M 0.3Mx1M 0.5Mx0.5M
6.0m.H
5.5m.H
5.0m.H
PIPECO
4.5m.H PIPECO
4.0m.H
PIPECO
3.5m.H PIPECO
3.0m.H
PIPECO
2.5m.H PIPECO
2.0m.H
PIPECO
1.5m.H PIPECO
1.0m.H
PIPECO
0.5m.H PIPECO
0m.H
1x1 E 1x1.5D 1x2 D
1x1.5 D 1x2 D 1x1.5 D 1x2 D 1x1.5 D 1x2 D 1x1.5 D 1x2 D
A
05
Internally Reinforced System G R O U P
Manway panel
External ladder
1 2
Internal ladder
3
Internal bracket
4
Internal Tie-Rod
5
6
Flangebar, Flat
Water level gauge bar
15
16
9 Name
10 plate
Wall-Bottom bracket 12 Corner
Skid base frame frame
14
13 Sealing tape
Bolts and Nuts
06
G R O U P
Internally Reinforced
System
5
2
4
6
9 8 16
3
15
10 10
12 13
07
G G
R O O
R U P
U P
Externally Reinforced
System
5 1
External ladder
2
Internal ladder
3
External main bar
Internal
6 bracket 4
External bracket
7
14
Water level gauge Name plate
13
12
8 Sealing tape
10
Corner frame
Base frame
1
Bolt and
Nuts
08
G R O U P
Externally Reinforced
System
1
2
6
9 13
3 14
8 7 1 12
4
10
09
G R O U P
Panel physical
TEST ITEM
Properties
UNIT SAMPLE RESULT TEST METHOD
Specific Gravity (23°C/23°C) - - 1,806 ASTM D792-13(Test Method A)
Water Absorption % - 0.02 ASTM D570-98(2010)e1 (24 h Immersion)
Tensile Strength MPa - 115 ASTM D638-14( )
Tensile Elastic Modulus GPa - 17.5 ASTM D638-14( )
Flexural Strength MPa - 213 ASTM D790-17(Procedure A)
Flexurual Elastic Modulus GPa - 15.9 ASTM D790-17(Procedure A)
Shear Strength MPa - 114 ASTM D732-17
Izod Impact Strength J/m - 923 ASTM D256-10e1(Test Method A)
Durability
Section Design Standard
Earthquake Force Stable and safe till magnitude 5.0 (Over magnitude 5.0, it need
additional reinforcement)
Water Temperature Usable temperature : Less than 30° / Limited temperature : Max 70°
Flexibility
Relocation
Water Tightness
Easy to Transportation
Thermal Conductivity
Drainage
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G R O U P
Installation Space
Standard of Base Concrete
PAD Installation and Space
For maintenance of GRP tank, it need extra space at
least 600mm - 100mm from wall and 1000mm from
ceiling
Partition
Installation
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G R O U P
Long term 1170< 1600(Allowable value) O.K 0.15 < 0.25(Allowable value) O.K
Base frame
Short term 1340< 2400(Allowable value) O.K 0.17 < 0.33(Allowable value) O.K
2.5mH
Long term 1590< 1600(Allowable value) O.K 0.21 < 0.25(Allowable value) O.K
Base cross
Short term 1830< 2400(Allowable value) O.K 0.25 < 0.33(Allowable value) O.K
Long term 790< 1600(Allowable value) O.K 0.06 < 0.25(Allowable value) O.K
Base frame
Short term 900< 2400(Allowable value) O.K 0.27 < 0.33(Allowable value) O.K
4mH
Long term 1540< 1600(Allowable value) O.K 0.15 < 0.25(Allowable value) O.K
Base cross
Short term 1750< 2400(Allowable value) O.K 0.17 < 0.33(Allowable value) O.K
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G R O U P
Maintenance Control
User Regulation Maintenance
Items
1) Caution the damage to the water tank from outside shock
2) Do not use the GRP water tank for other unapproved purpose. (For example chemical storage
tank)
3) Do not dismantle internal components or change it to other components without o ffi cial
approval.
4) Prohibit to install unapproved components or non-consent equipment.
5) Keep standard water level at all times. (Uppermost tie rod is soaked in water)
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G R O U P
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PIPECO AJMAN Tel: +971 6745 9878 PIPECO INDUSTRIES Tel: +91 98453 33446
United Arab Emirates Fax: +971 6745 9877 India www.pipecogroup.com s
www.pipecogroup.com ales@pipecogroup.com
sales@pipecogroup.com
PIPECO KOREA www.pipecogroup.com
PIPECO D U B A I Tel: +971 4243 8356 Korea sales@pipecogroup.com
United Arab Emirates Fax: +971 4243 8 3 6 0
www.pipecogroup.com
sales@pipecogroup.com
PIPECO TANKS UK www.pipecogroup.com
United Kingdom sales@pipecogroup.com
PIPECO GROUP Tel: +971 6748 7714
United Arab Emirates Fax: +971 6745 9877 PIPECO AFRICA Tel: +263 77893 0 5 4 5
www.pipecogroup.com Zimbabwe www.pipecoafrica.com
sales@pipecogroup.com sales@pipecoafrica.com
PIPECO DOHA Tel: +974 7721 4 8 4 4
Qatar Tel: +974 7747 5888 PIPECO JOHANNESBURG Tel: +27 83742 8224
Fax: +974 7721 4 8 4 4 South Africa Fax: +27 67135 5251
www.pipecogroup.com www.pipecoafrica.com
salesqatar@pipecogroup.com sales@pipecoafrica.com
PIPECO RIYADH Tel: +966 55719 8474 PIPECO EGYPT Tel: +20 111 213 0 4 0 8
Saudi Arabia www.pipecogroup.com Egypt Tel: +20 100 0 6 3 0 1 0 6
sales@pipecotanks.com www.pipecogroup.com
PIPECO BAHRAIN W.L.L Tel: +973 17 3 0 0 426 salesegypt@pipecogroup.com
Kingdom of Bahrain Fax: +973 17 7 4 2 568
www.pipecogroup.com
PIPECO JORDAN www.pipecogroup.com
Jordan sales@pipecogroup.com
salesbahrain@pipecogroup.com
PIPECO INDUSTRY LLC Tel: +968 9011 5888 PIPECO WEST AFRICA Tel: +233 24 414 1303
PIPECO MUSCAT LLC Tel: +968 9227 7629 Ghana Tel: +233 27 399 8141
Oman www.pipecogroup.com www.pipecogroup.com
salesoman@pipecogroup.com sales@pipecogroup.com
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CATALOGUE
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BOLTED ZINC ALUMINUM,
GALVANIZED, GLASS FUSED
TANKS (GLS)
PIPECO
INDUSTRIES
ABOUT US
Pipeco Group is a manufacturer of ‘Water Storages Steel Tanks’, has earned a reputation for
quality and service by manufacturing superior storage systems, which can trace its origin back
to the industrial that sent waves of influence around the world. We were one of the first
suppliers of Metal Water Tanks and our experience in storing liquid and grain in steel fabricated
thin wall cylinder dates back long before the advent of metal tanks.
From then to the present day the company has evolved throughout the years to become an
innovative manufacturer and our intention to remain at forefront of this business sector has
already been established, wit h key preferred supplier status being achieved w i t h major
companies throughout the world.
Our Products are designed and manufactured under AS1397 Std.
We guarantee our products, and we never compromise with quality standards, and it beats the
best in the market at present. Our products have made their grasp also with the overseas market
and getting excellent feedback.
We are so well connected with our quality of the products that we receive positive feedback
from our valuable customers, and many of our vendors are also immensely satisfied with our
products and services.
We ask for your continuing interest and support. If you have any requirements you can reach
us via sales@pipecogroup.com
BOLTED ZINC
ALUMINUM
W h y Use Our Water Storage Tanks?
As Tank Suppliers, we ensure that every reservoir suits the specific requirements of our Clients
and that the stored water is clean and odorless.
Industrial: Food, beverage, pharma, automobile, engineering, textile, electronics, OEM’s etc.
All the industries need a constant supply of water for different applications like fire, process,
domestic, drinking, DM water and many more applications.
Commercial & Agricultural: it is unthinkable that we can get along today without a
constant supply of water in our daily lives. We do not only need water only for human
survival but also for agriculture & commercial use.
FEATURES: Customized, tough construction, fine finish, durable, reliable water storage for:
firefighting, raw water storage, process water, domestic water, potable & rainwater
applications.
BOLTED TANKS: Zincalume bolted tanks are manufactured from steel sheet which has been
continuously coated with zinc and aluminum t o provide the excellent corrosion resistance
which is commonly experienced by tanks that are exposed t o the harshest of atmospheric
conditions. Aluminum in the coating provides barrier protection t o the steel whilst the zinc
component provides sacrificial cut edge protection.
FIRE PROTECTION: Standard of construction for fire fighting tanks - positive head or
suction lift wherever possible, horizontal centrifugal pumps shall be used, installed with a
positive suction head in accordance with the following:
• A t least t w o thirds of the effective capacity of the suction tank shall be above the level
of the pump center line
• The p u m p center line shall be no more than 2m above the l ow water level of the
suction tank
Installing a pipeco fire tank will give you a positive head and suction lift which is always
suggested and ideal for a firefighting system.
‘Ultra-high tensile low alloy steel’ offers exceptionally high yield strength, very fine
molecular structure of steel and controlled internal purity. It combines outstanding
mechanical properties like extremely high strength, fatigue resistance and toughness with
good formability and weldability. In some applications abrasion / wear can result from the
action of abrasive substances in the steel surface and because of the action of load, impact etc.
This type of steel is capable of resisting abrasion / wear & tear. Due t o low carbon equivalent
values ©< 0.42% This type of steel doesn’t require pre or post heating for welding. Moreover,
it is insensitive t o cold cracking and suitable for all types of arc welding.
G300 STEEL TECHNICAL
DETAILS
G300 STEEL TECHNICAL
DETAILS
G550 STEEL TECHNICAL
DETAILS
G550 STEEL TECHNICAL
DETAILS
TECHNICAL
DETAILS
LINER / TANK MEMBRANE
The liners are made by pvc, reinforced with compressed
multilayer nylon mesh with options like butyl rubber or EPDM.
Liners are pre-fabricated as one piece ‘bag’ t o fit inside the water
tank. These are non-sticky and chemically stabilized. With water
inflow, it takes the shape of the tank. These liners are made of
food grade, anti-algae material and are UV stabilized. These are
also made according t o a n t i - c r a c k i n g t e c h n o l o g y and tested
up t o 6 0 0 , 0 0 0 folds before any cracking.
ACCESSORIES
NOZZLE SPRIAL LADDER LADDER & SAFETY GOOSE ROOF VENT ROOF VENT
CAGE
HOLD DOWN TURBINE VENT NUTS & BOLTS ROOF STRUCTURE STIFFENER
BRACKET
APPLICATIONS • Leachate Waste Water • Fire Fighting Water Storage
• Drinking Water Storage Storage • Rain Water Storage
• Industrial Water Storage • Anaerobic Water Storage • Agricultural Water Storage
• Raw Water Storage • Chlorination Water Storage • Underground or Basement Water Storage
• Industrial Waste Water • Sludge Holding Tank • Fish Cultivation Water Storage
Storage • DM Water Storage • Coal Wash Tanks
• Municipal Waste Water • Equalization Water Storage
Storage
GROSS CAPACITY CHART( IN KILO LITRES), STANDARD SHEET
SIZE 3050 MM
GENERAL COMPARISON
CHART
Food Grade Certificate Available for the Liner Holding Water Not Available
Water Contact Surface Liner Only Cement, Concrete and TMT Bars
Leakage Problem Least Prone to Leakages, Can Only Plenty of Cracks will Appear Over
Develop a Leak if the Liner is Time
Damaged.
Storage Capacity From 10 KL to 2000 KL Ltr’s 30,000 Ltr’s to 50,00,000 Ltr’s
Expandable YES NO
Aesthetics YES NO
• Ultra-High Tensile Strength Low Alloy Steel with exceptionally high yield strength and
outstanding mechanical properties like g o o d formability, weldability, exceptional/ wear
& tear resistance for heavy duty industrial applications.
• Wat er Tanks can be designed for 2 5 0 k m / H r wind speed and highest seismic zone
consideration.
• Chemically compatible, food grade, UV stabilized lined made of Pvc compressed with
multi-layer nylon mesh and liner-anti-crack technology, tested for crack prevention up t o
6 0 0 , 0 0 0 folds.
• Extremely heavy duty and complete hot dipped galvanized roof structure with ‘I’ or ’Z’
beam roof rafters, multiple compression beams, curved spreaders, and tensioned rings. Roof
peak load can be achieved up t o 22,000 kg.
• Ultra-High Tensile steel makes the tanks extremely light weight which transfer l o w load
t o the p l a t f o r m and make it suitable for overhead installations w i t h m i n i m u m
foundation requirement and fast installation tank.
• Up t o 3 Stiffeners per wall sheet with ‘W’ profile or ‘Round Column’ profile.
GLASS FUSED STEEL
TANKS
WHAT IS GLASS - FUSED - TO - STEEL TANKS?
CATEGORY SPECIFICATION
Coating Color Black blue, Grey olive, Forest green, Cobalt blue, Desert tan etc
Acid and Alkalinity Proof Standard PH: 3~11 Special PH: 1~14
Adhesion 3,450N/cm2
Corrosion Resistance
Beautiful Appearance
Quality Inspection
Quality inspection is conducted during and after
fabrication, including coating thickness test, 1500V test,
anti-acid test and color consistency test etc.
ADVANTAGES
• Short construction period, cost effective tank solution.
• Superior corrosion resistance, service life more than 3 0 years.
• Easy t o install, no need for big installation equipment and / o r very skilled labors.
• Tank volume is easily expanded.
• It can be dismantled, remove, and relocated.
• Elegant appearance, tank color can be customized.
Strict Engineering Design Standard: AWWA D103, OSHA, NSF61, ISO28765 etc.
The only Asian GFS manufacture which can be widely accepted in UAS market
Pipeco Enamel offers AISI 304/31 steel storage tanks, both bolted and welded, with wide range
of capacities and configurations t o meet the project requirements. Our steel storage tanks are
great options for numerous applications and can constructed in different and heights for same
capacity, which allows ideal space utilization and integration of your projects. All our steel
tanks meet or exceed AW WA D103~09, ISO9001, NSF61, FDA and other international
standards. They are used in a variety of applications including:
•Biogas Tanks • Agricultural Water Tanks • Wastewater Tanks • Fire Protection Water Tanks •
Leachate Tanks • Dry Bulk Storage Tanks • Potable Water Tanks • Municipal Sewage Tanks •
Anaerobic Digester
FRP Roof
Roof Handrails
Access Ladders
PIPECO INDUSTRY Tel: +968 9011 5888 PIPECO WEST AFRICA Tel: +233 24 414 1303
L.L.C PIPECO MUSCAT Tel: +968 9227 7629 Ghana Tel: +233 27 399 8141
L.L.C www.pipecogroup.com www.pipecogroup.com
Oman salesoman@pipecogroup.com sales@pipecogroup.com
PIPECO INDUSTRIES
UNITED ARAB EMIRATES
E-mail: sales@pipecogroup.com
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Stainless steel water tank could meet the high precise science
and technology water storing or somewhere with strict water
quality demands.
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CATALOGUE
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Stainless steel welding water tank
Stainless 6eet l elding : a t e r 7ank
:
Introduction
6tainless steel water tank adopt the import food level SUS stainless steel plate,
interdicts the sunlight thoroughly and maintains the water quality and no algae growing.
Factory use unique stainless steel plate and the high difficulty ramming formation craft to
achieve the high strength requirements with the smallest material consumption.The weight
only be one third of the ordinary panel.
Advantages
1. Never Rusted
Imported food-grade SUS304,SUS316, stainless steel,unique anti-rusting performance.
2. Never Leaked
Unique structure and all-welding operation, excellent strength.
3.Free Combination
Pattern and capacity can be customized according to actual usage environment, no
demanding requirement, especially suitable for upgrading project.
4. Reasonable Structure
Unique board design and press processing, reasonable inside supporter and high-strength
stainless steel material makes the water tanks have an excellent strength and streamlined
outlook.
Matching thickness
TankHeig cove
1st 2nd 3rd 4th
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Stainless steel welded tank installation instructions
www.pipecogroup.com 18
Installation and Maintenance Instructions
INSTALLATION &
MAINTENANCE
INSTRUCTIONS
Page 1 of 14
Installation and Maintenance Instructions
Customer :
Project Reference :
Tank Size : x x mm
External Dimensions : litres.
Nominal Capacity : gallons.
Other Information:
Page 2 of 14
Installation and Maintenance Instructions
The following recommendations are generally for elevated tanks, as tanks at elevated positions can cause serious
damage to the surrounding area in the event of wall, pipe or structural support failure resulting in water spilling out at a
fast rate. Consideration must be given to minimize the effects of such an occurrence, in terms of the positioning of the
tank and regular inspection for defects.
o Water tanks should be located so as to prevent water damage or consequential loss in the event of leakage
howsoever occurring.
o All tanks which are located above water sensitive areas should have a bund wall around them with adequate
evacuation ducts.
o All other tanks should have Condensation or Drip trays to prevent nuisance damage and to keep floors dry.
Over the years we have seen tanks fail due to age, lack of maintenance, failure of the structural supports underneath the
tanks, contaminated water attacking the internal fittings, ball valve failure where overflows were not fitted, vandalism
etc.
Page 3 of 14
Installation and Maintenance Instructions
2. TANKS COMPONENTS
2. Panel
The panels is stainless steel 304 or 316 food grade complete with GB/T 5750.8-2006.
3. Dividers
In any situation where there is only one water storage tank in a building and the capacity is greater that1000 litres
(220 gallons), BS 6700 states “To avoid interruption of the water supply when carrying out repairs or
maintenance, the cistern shall be provided with compartments or standby cistern”. Where drinking water is being
stored, two separate tanks are recommended as it is difficult detect cross contamination from one side of a division
wall to another.
5. Ladders
Where tank depth is 1.5 m or greater, internal and external ladders should be specified. If the tank is on a raised
platform then ladders may be required on tanks lower than this height.
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Installation and Maintenance Instructions
3. THICKNESS OF PANEL
6000 x 3000 x 4500 mm 81,000 Litre (21,400 Gallons) Water Tank
Page 5 of 14
Installation and Maintenance Instructions
Standard base tanks (internally flanged base panels) may be laid directly on a concrete plinth having atrowelled
finish, brushed clean and free from any local protuberances. It should be flat, level and not vary more than 6 mm in
any 6 m, measured laterally or diagonally with a maximum variance of 2 mm per metre. The plinth must exceed the
nominal tank dimensions by a minimum of 175 mm.
Tanks erected on elevated structures (RSJ beams or brick courses in one direction only). Bearers must be at 500 mm
centres.
Bearer length must exceed nominal tank dimensions by a minimum of 150 mm plus any extra for fixings. All bearer
walls to be flat and level.
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Installation and Maintenance Instructions
5. INSTALL METHOD
Make sure the welding seam is uniform and tidy, there shall be no crater and bubble.
Page 7 of 14
Installation and Maintenance Instructions
Weld the part lacing bar according to the length of water tank
Step 2: Weld the long lacing bar on the panel according to the drawing we provide.
Step 3: Weld the short lacing bar as the picture, make sure the water tank four square and shape retention.
Page 8 of 14
Installation and Maintenance Instructions
Step 4: All the vertical support are 2meters length, and the dimension is 28*28*1.5mm thickness, weld in
the middle of every stitch for top panel and bottom panel.
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Installation and Maintenance Instructions
8. Check
Double check the welding seam are all welding already and full welding.
Page 10 of 14
Installation and Maintenance Instructions
Notes:
o Further information on the Health & Safety aspect, reference water quality is available in BS
6700:2006.
o Legal. (L8) (L8) supersedes earlier editions and guidance published with ISBNs 0118821504,
0717604519, 0717607321 (HSG70) (HSG 70) (HS G 70) entitled, 'The control
of legionellosis including Legionnaires’ disease'. It also replaces guidance note environmental
health 48. (GNEH48) (GNEH 48) (GN EH48) (GN EH 48) ISBN 011883939X
supplemented by MISC150 (MISC 150) entitled, 'The control of legionellosis in hot and cold
water systems.'
Page 12 of 14
Installation and Maintenance Instructions
Sectional Tank:
Rectangular fixed container assembled from panels for the storage of water at atmospheric pressure.
Nominal Capacity:
Volume contained in a tank, measured up to the top edge of the side walls.
Actual Capacity:
Volume contained in a tank, measured up to the maximum working level, this can be between 10 and 50% less
Bund Wall:
Structure situated underneath water tanks. It’s purpose is to protect the building from water damage. All water
tanks located above areas that are water sensitive should be bunded.
Vent:
Opening to the atmosphere to allow for the movement of air resulting from changes in the water level so That the
Warning Pipe:
Pipe so fixed that it’s outlet, whether inside or outside a building, is in a conspicuous position were the
Overflow Pipe:
Division Plate:
Construction of one or more panels within a tank which divides the tank into two separate compartments.
Note: In any situation where there is only one water storage tank in a building, it is to be recommend that a weir
or a division plate be used. This will facilitate maintenance of the tank without effecting the water supply to the
building.
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Installation and Maintenance Instructions
Weir:
Construction of one or more panels within a tank, which divides the tank but to less than its full depth such
that the contents can spill over from one side of the weir to the other.
Baffle:
Construction of one or more panels within a tank, which partially subdivides the tank in order to increase the
length of the flow path between the inlet and the outlet from the tank.
Leakage Test:
1.Test the welding position, spray the kerosene or diesel along the welding connection.
After spraying with kerosene or diesel, kindly check opposite side of spaying (less than 3 minutes), If there
are no oil stains, it means no leaking.
The duration of the test should be a minimum of 24 hours, commencing at least 2 hours after the tank has been
filled. The test shall be carried out within 10 days of erection unless the manufacturer agrees to a longer period
after assembly. The tank should be inspected at regular intervals and not deserted during commissioning (first
filling with water).
Page 14 of 14
FR
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FR
Projects Photos
OMAN PROJECT
MINISTRY OF HUMAN
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EMIRATISATION
DUBAI
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ETHIOPIA PROJECT
AL SHAMKHA SECTOR – ABU DHABI
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Projects Photos
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FR
Projects Photos
R
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S
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D
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N
T
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A MASJID AT LEHBAB FIRST DUBAI
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BAHRAIN PROJECT
V
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L
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MARINA VIEW HOTEL, DUBAI
(40 NOS.) + CLUBHOUSE +
GUARD ROOM (2NOS.)
AT UMM SUQEIM 3RD,
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22
Thank You.
Mr. Saleem Pasha
Executive Director
saleem@pipecogroup.com
www.pipecogroup.com