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Evolution of Quality in Xerox
Evolution of Quality in Xerox
Evolution of Quality in Xerox
QUALITY IN XEROX
Presented by,
Group 1
Jappreet S. Bhatia
Lokesh Yadav
Deepak Jain
XEROX
• Xerox Corporation – 1906 and 1959 - Xerox 914
• Manufactures color and black-and-white printers,
multifunction systems, photo copiers, digital production
printing presses
• New players- IBM Kodak, Canon, and Sevin
• David T. Kearns took over as the CEO
• “Leadership Through Quality” in 1983 and Lean Six
Sigma in 2003
• Goal was to achieve superiority in quality, product
reliability and cost
1959
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XEROX HISTORY
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1989
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Continuous
Improvement
AWARDS
3. Continuously improve
THE PLAN - LEADERSHIP THROUGH
QUALITY
• 1983-the year of start-up activities
• 1984- the year of awareness and understanding
• 1985- the year of transition and transformation
• 1986 the year when results would achieved
• 1987 the year of approaching maturity
XEROX QUALITY POLICY STATEMENT
Kearns and the company’s top 25 managers wrote the Xerox
Quality Policy, which states:
“Xerox is a quality company.
Quality is the basic business principle for Xerox.
Quality means providing our external and internal customers
with innovative products and services that fully satisfy their
requirements.
Quality is the job of every Xerox employee”
OBJECTIVES ACHIEVED
• To instill quality as the basic business principle in Xerox,
and to ensure that quality improvement becomes the job
of every Xerox person.
• To ensure that Xerox people, individually and
collectively, provide our external and internal customers
with innovative products and services that fully satisfies
their existing and latent requirements.
• To establish, as a way of life, management and work
processes that enable all Xerox people to continuously
pursue quality improvement in meeting customer
requirements
4 GOALS PREVAILED IN XEROX
• Customer goal
- to become an organization with whom customers are
eager to do business
• Employee goal
- to create an environment where everyone can take pride
and feel responsible
• Business goal
- to increase profits and to grow faster
• Process goal
- to use leadership through quality in Xerox
1983 XEROX IMPERATIVE
BENCHMARKING
• Benchmarked more than 200 processes with those of non
competitive companies
• Ideas for improving production scheduling – Cummins
engine company
• Improving distribution system – L.L.Bean (Logistics co.)
• Improving billing processes – American Express
• More than 40,000 surveys were mailed in one month to
understand the customer satisfaction level, and resolved
the dissatisfaction within no time
XEROX ‘S BENCHMARKING MODEL
Planning
Analysis
Integration
Action
Maturity
IMPORTANT SUPPORTING ELEMENTS
Xerox is a
Total Quality
Company
Senior
Training Communi-
Management
cation
Behavior
RESULTS OF LEADERSHIP THROUGH
QUALITY
o Rejection rate fell from 10,000 ppm to 300 ppm
o No inspection was required for the supplied parts
o Number of suppliers were cut down drastically
o Cost of purchase was reduced to 45 percent
o Production time reduced by 60 percent
o Quality improved by 93 percent
o Customer satisfaction and employee satisfaction resulted in
increased market share and more profits
Xerox’s Outcome
Initially:
• Failed to focus adequately on core work processes
and statistics.
• Plan was not integrated with business processes.
• Not tuned to the company culture and the need to
change it.
• Did not pick the right quality czar at the start.
• Did not push the operating units hard enough.
WHAT XEROX DID RIGHT
1. It made an appropriate diagnosis of how to cure the ills of the
company.
2. Quality was the right process for the right solution at the right
time.
3. The necessary commitment was made by senior management.
4. A constituency was built starting at the top in a very calculated
and deliberate way.
5. Employee compensation was tied to quality.
6. The pursuit of the Baldridge Award was an energizing effort
within the company
5. Information systems use was effectively aligned with
its business objectives and processes to achieve them
DMAIC
• Define, measure , analyze , improve , control
• Based on six sigma with speed and focus
• Capture opportunities
XEROX’S LEAN SIX SIGMA
Market trends and Benchmarking
• Reinforce market focus
• Disciplined approach
• Encouraging employees
New technology
• Flexible Manufacturing
• 1981 launched a project to improve the quality
• Learnt it from Dominos Pizza
• 2002 won The Baldrige Award
• QSR
• Competitive Benchmarking
THANK YOU