ASSIGNMENT -3

3D PRINTER (Prusa i3 MK3)

SUBMITTED TO :- Elahe Jabari SUBMITTED BY :- Jaskaran Singh ( 8879027 )

Yuvraj Singh ( 8880757 )
Amrinder Singh (8880963 )
Yagnesh Gohil ( 8880502 ) 1
 Prusa i3 MK3

 The Prusa i3 MK3 is a filament-based 3D printer that utilizes

a technology known as Fused Filament Fabrication (FFF) or
Fused Deposition Modeling (FDM). In this type of 3D
printing, a thermoplastic filament is fed into a heated
extruder, which melts the filament. The melted material is
then deposited layer by layer to build up a three-dimensional
object.

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 PRINTER SPECIFICATION

1. Build Volume:
1. 250 x 210 x 200 mm (9.8 x 8.3 x 8.0 inches)
2. Layer Resolution:
1. 50 microns (0.05 mm) - 300 microns (0.3 mm)
3. Print Speed:
1. 200 mm/s (maximum)
4. Print Bed:
1. Heated bed with a removable magnetic spring steel sheet
5. Maximum Bed Temperature:
1. 120°C
6. Maximum Nozzle Temperature:
1. 300°C 3
 MATERIAL COMPATIBILITY

1. PLA (Polylactic Acid): PLA is a commonly used and easy-to-print

filament. It has a lower melting point compared to some other materials.
2. ABS (Acrylonitrile Butadiene Styrene): ABS is known for its durability
and higher temperature resistance compared to PLA. It often requires a
heated bed for successful printing.
3. PETG (Polyethylene Terephthalate Glycol): PETG is a popular choice for
its strength, flexibility, and transparency. It is also considered easier to print
than ABS.
4. ASA (Acrylonitrile Styrene Acrylate): ASA is similar to ABS but has
improved weather resistance, making it suitable for outdoor applications.
5. Flexible Filaments (TPE, TPU): The Prusa i3 MK3 should be compatible
with flexible filaments like TPE (Thermoplastic Elastomer) and TPU
(Thermoplastic Polyurethane). The printer may require specific settings or
modifications for optimal results with flexible materials. 4
 PRINT QUALITY AND ACCURACY

1. Automatic Bed Leveling: The Prusa i3 MK3 features automatic

bed leveling using an inductive sensor. This ensures that the print
bed is precisely leveled, which is crucial for achieving consistent
layer adhesion and print accuracy.
2. Filament Sensor: The filament sensor on the MK3 helps prevent
print failures due to filament runout. It detects when the filament is
running low or has run out and can pause the print until the filament
is replenished.
3. Sturdy Frame and Components: The printer's powder-coated
steel frame provides stability, reducing vibrations and contributing
to print accuracy. Quality components and construction also
contribute to the overall robustness of the printer.

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 POST PROCESSING TECHNIQUES

 Post-processing techniques can be applied to 3D prints produced with the Prusa i3 MK3 to enhance their appearance,
durability, or functionality. Here are some common post-processing techniques used for Prusa i3 MK3 prints:
1. Sanding:
1. Purpose: Sanding is used to smooth out the surface of 3D prints, removing layer lines and imperfections.
2. Process: Start with coarse sandpaper and gradually move to finer grits for a smoother finish. Wet sanding can further reduce
visible scratches.
2. Priming and Painting:
1. Purpose: Priming and painting can give 3D prints a professional and customized appearance.
2. Process: Apply a primer to improve paint adhesion, then paint the object with desired colors. Multiple coats and sanding
between layers can result in a smoother finish.
3. Acetone Vapor Smoothing (for ABS):
1. Purpose: Acetone vapor smoothing is used to give ABS prints a glossy, polished appearance by partially melting the surface
layers.
2. Process: Place the print in a container with a small amount of acetone and allow the vapor to smooth the surface. Caution
should be taken, as this process can be sensitive and may lead to over-smoothing. 6
 APPLICATIONS

 The Prusa i3 MK3, being a versatile and widely used 3D printer, has found real-world applications in various
industries and sectors. Here are some practical examples of how the Prusa i3 MK3 has been applied:
1. Prototyping in Engineering and Product Development:
1. Many engineering and product development teams use the Prusa i3 MK3 for rapid prototyping. This allows them to
quickly iterate and test designs before moving to mass production.
2. Educational Environments:
1. The Prusa i3 MK3 is commonly used in educational settings, from primary schools to universities, to teach students
about 3D printing technology. It enables hands-on learning and allows students to bring their digital designs to life.
3. Medical Modeling:
1. In the medical field, the Prusa i3 MK3 is utilized for creating anatomical models for surgical planning, educational
purposes, and training. Surgeons can study patient-specific models before performing complex surgeries.

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 CHALLENGES

 While the Prusa i3 MK3 is a highly regarded 3D printer known for its reliability and features, like any technology, it is not
without its challenges. Here are some common challenges associated with the Prusa i3 MK3:
1. Assembly Complexity:
1. The Prusa i3 MK3 is typically sold as a kit that users need to assemble themselves. While the assembly process is well-documented
with detailed instructions, some users may find it challenging, especially if they are new to 3D printing or assembling complex
devices.
2. Calibration and Bed Leveling:
1. Achieving proper calibration and bed leveling is crucial for successful 3D prints. Some users may initially struggle with these
processes, as precise calibration is essential to ensure accurate layer deposition and adhesion to the print bed.
3. Filament Loading and Unloading:
1. Loading and unloading filament in the Prusa i3 MK3 can sometimes be tricky, particularly for users who are new to 3D printing.
Properly feeding and removing filament is essential to prevent jams and ensure smooth printing.
4. Firmware and Software Updates:
1. While firmware and software updates are meant to improve performance and add features, users may find the process challenging if
they are not familiar with updating firmware or configuring slicer settings. 8
 COST ANALYSIS

 The cost of the Prusa i3 MK3 3D printer can vary based on several factors, including geographic location,
shipping costs, and any optional upgrades or accessories you choose to include. As of my last knowledge
update in January 2022, here is a general cost analysis:
1. Base Kit Price:
1. The Prusa i3 MK3 is typically sold as a kit, which means you assemble the printer yourself. The base kit includes all
the necessary components, and the price can range from around $700 to $1,000 USD, depending on the version and
any ongoing promotions or sales.
2. Filament Costs:
1. In addition to the printer itself, you will need to consider the ongoing cost of filaments. The cost of filaments varies
based on the type of material (PLA, ABS, PETG, etc.) and the brand. Filament prices typically range from $20 to $50
per kilogram.
3. Maintenance and Replacement Parts:
1. While the Prusa i3 MK3 is known for its reliability, there may be occasional maintenance or the need for replacement
parts. It's a good idea to budget for these potential costs over time.
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 REFERENCES

 https://www.prusa3d.com/product/original-prusa-i3-mk3s-3d-printer-3/

 https://www.google.com/search?
q=prusa+i3+mk3&tbm=isch&ved=2ahUKEwjI8tqG4deCAxXrGFkFHQxCCGMQ2-
cCegQIABAA&oq=Prusa+i3+MK3&gs_lcp=CgNpbWcQARgAMgQIIxAnMgUIABCABDIFCAAQgAQy
BQgAEIAEMgUIABCABDIFCAAQgAQyBQgAEIAEMgUIABCABDIFCAAQgAQyBQgAEIAEUABYA
GDdCGgAcAB4AIABR4gBR5IBATGYAQCqAQtnd3Mtd2l6LWltZ8ABAQ&sclient=img&ei=NgheZcj_M
uux5NoPjIShmAY&bih=739&biw=1536&rlz=1C1ONGR_enCA1031CA1031#imgrc=73GypEUxBkUfoM

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THANKS

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