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Dig Assist 4.

0 Operator &
Technical
Attachments

Competence Development & Delivery/ Dig Assist 4.0 Technical Training

2024-01-22 1
Attachments
Bucket Calibration

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Attachments
Bucket Calibration

Dig Assist - Bucket Measurement

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Calibration

Bucket Calibration

• Tap SETTINGS

• Tap MACHINE

• Tap ATTACHMENTS

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Calibration
Bucketattachment
Select Calibration

• Tap on the “+” symbol to add a new


attachment

• Or tap on an existing attachment to edit


the values

• Tap on the values for changing them

Settings
Bucket Calibration
Bucketattachment
Select Calibration

• Enter a proper name for the bucket

• Select “Bucket” as attachment type for


standard buckets

Settings
Bucket Calibration
Bucket Height Calibration

• Measurement for height as shown on


the screen

• Note:
Check this value regularly to compensate wear

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Calibration
Bucket Angle Calibration

1. Stored angle value

2. Current angle value


1
2 3 3. Copy button

• Place the bucket with aid of a plumb


line in the position shown on the screen
• Press copy button or enter the value
manually

Note:
Check this value regularly to compensate wear

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Calibration
Bucket Width Calibration

• Measure the width of the bucket

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Calibration
Bucket Width Calibration

• Different possibilities to measure the


width of the bucket:
 Overall Width

 Width on outer edge of bucket tooth

 With on center of bucket tooth

• Bucket with is important when creating


touch points or using the bucket as
reference

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Calibration
Bottom Offset Calibration

1. Stored angle value

2. Current angle value


1
2 3 3. Copy Button

• Place the bucket in the position shown


in the image

• Press copy button or enter the value


manually

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Calibration
Bottom Offset Calibration

• When the bucket offset is used, a


standard formula will be used to
calculate the rear shape of the bucket.

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Calibration
Attachment Outline

• Alternative to Bottom offset is to define


the Attachment outline

• A more detailed shape of the bucket can


be programmed

• Needed for boundary control and


backward grading in Volvo Active
Control

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Calibration
Attachment Outline

• The angle indicator helps positioning


the bucket for the measurement

• Press on “+” to add taps for measured


points

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Calibration
Attachment Outline

• Enter the dimensions for each point

• Positive and negative dimensions


possible

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Calibration
Attachment Outline
Without attachment outline With attachment outline

• Press “Save” to continue

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Calibration
Editing Bucket

• All values can be edited later on

1. De-/ activate attachment

2. Define attachment outline

3. Start tool weight calibration (only


visible when bucket is active)

2
1
3

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Bucket Name

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Switch Buckets Variant 1
Bucket Selection

• Easy and fast way to switch between


buckets

1. Tap on the top bar

2. Select the new bucket

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Switch Buckets Variant 2
Bucket Selection

• Selection tap opens automatically when


quick coupler gets locked

• Then select the new bucket

+ CONFIRM QUICK
COUPLER IS LOCKED
=

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tooth Selection
Tooth Selection
Keep always in mind which bucket tooth is selected for reference!

• 2 indicators for selected bucket tooth


1. Marking on bucket

2. Marking on the top bar

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Switch Bucket Reference
Bucket Tooth Selection

• Two easy and fast ways to switch


between bucket teeth
• Tap directly on the bucket tooth

• Tap on the top bar


– Select the new reference

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Tilt Bucket, Installation and Calibration

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Position of Tilt Bucket IMU

1. Tilt bucket IMU

2. Tilt bucket Gateway

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Position of Tilt Bucket IMU

• IMU must be mounted in parallel with


swivel axis

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Position of Tilt Bucket IMU

• IMU must be mounted in parallel with


swivel axis

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Installation

• After connecting a tilt bucket for the


first time, a firmware update (from the
additional IMU) and an IMU
identification needs to be done

• From 3.0 Version its not necessary to


shut off the machine to switch tilt
buckets

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Calibration

• Tap on “+” to add an new bucket to the


attachment menu

• Enter a name to the bucket

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Calibration

• Tilt bucket must be selected as


attachment type

Settings
Tilt Bucket
Calibration

• Start the sensor orientation

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Calibration

• Follow the steps as described on the


screen

• Important:
The bucket must be tilted to the right before
tap on start

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Calibration

• Follow the steps as described on the


screen

• The yellow bar at the bottom shows the


progress

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Tilt Bucket
Calibration

• Follow the steps as described on the


screen

• Use spirit level to check the position

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Measurements

• 2 additional columns
 Tilt height

 Tilt angle

+
+

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Tilt Bucket- Height

• Measure the described distance and


enter the value

• Note:
Check this value regularly to compensate wear

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Tilt Bucket- Angle

1. Stored angle value

2. Current angle value


1
2 3 3. Copy button

• Place the bucket with aid of a plumb line


in the position shown in the image

• Press copy button or enter the value


manually

• Note:

Competence Development & Delivery/ Dig Assist 4.0 Technical Training Check this value regularly to compensate wear
Tilt Bucket
Tilt Bucket- Width

• Measure the width and enter the result

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Tilt Bucket- Bottom Offset

1. Stored angle value

2. Current angle value


1
2 3 3. Copy button

• Place the bucket in the position shown


in the image.

• Press copy button or enter the value


manually

Settings
Tilt Bucket
Tilt Bucket- Tilt height

• Measure the described distance and


enter the value

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Tilt Bucket- Tilt angle

1. Stored angle value

2. Current angle value


1
2 3 3. Copy button

• Press copy button or enter the value


manually
• The current value is measured from the
tilt bucket IMU
• Remember that the angle can be
positive or negative

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Result

• Creating an attachment outline is also


possible for tilt buckets

• After entering all values press “Save” to


continue

• Note: Tilt angle is overwritten with a new


sensor orientation calibration

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Editing Bucket

• All values can be edited later on

1. De-/ activate attachment

2. Define attachment outline

3. Re-detect sensor orientation

4. Start tool weight calibration

1
Note!
2
• Scroll down to see the full screen
3
4

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Bucket
Exchange Tilt Bucket

• Connecting the tilt IMU with power on


may cause failures in the system
• Restart of tilt bucket IMU and tilt
bucket gateway necessary when
attaching a new tilt IMU

• 2-Ways for restart:


 Automatically when power up the machine

 Manual when setting the new attachment as


“Active”

• Improvement with DA 4.0: System


knows by QF-Switch when
disconnecting Tilt IMU ->yoke don’t
rotate anymore, no restart needed

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Additional tools
Grapple and free-hanging grapple

• Attachements Grapple and free-hanging


grapple are part of the option
“additional Tools”
• Select “Grapple” as attachment type for
fixed a sorting grapple

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Grapple
Grapple

• Tap on the “+” symbol to add a new


attachment
• Select “Grapple” as attachment type for
fixed a sorting grapple

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Grapple
Grapple
• Enter a proper name for the grapple

• Enter the required dimensions of the


grapple
• Angle M4 can be positive or negative

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Free-hanging grapple
Free-hanging grapple
• Tap on the “+” symbol to add a new
attachment
• Select “Free-hanging-grapple” as
attachment type for a free-hanging-
grapple

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Free-hanging grapple
Free-hanging grapple

• Enter a proper name

• Enter the required dimensions of the


grapple

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Free-hanging grapple
Free-hanging grapple

• Take care that M1 and M2 can have


positive or negative values

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Free-hanging grapple
Free-hanging grapple

• Grapple mounted with M1 negative

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Free-hanging grapple
Free-hanging grapple

• Grapple mounted with M1 positive


value

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Free-hanging grapple
Free-hanging grapple

• Grapple mounted with M1 positive


value
• Check if graphic fits to real installation

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Steelwrist Tiltrotator

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Installation

• Tap SETTINGS

• Tap MACHINE

• Tap Tiltrotator

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Installation

• Tap on “+” to add a new Tiltrotator

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Installation

• Select suitable Tiltrotator


(e.g.: X20-S60-S60)

• There are predefined dimensions in the


database for each Tiltrotator in the list

• Possible to change the dimensions for a


specific type

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Installation

• If necessary, compare the dimensions to


your Tiltrotator

• Press “OK” to continue

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Installation

• Press on “Details” to check the


dimensions

• Internal tilt Sensor is the only selection


if no tilt IMU is installed

• Press “Save” to continue

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Installation

• Proceed with the calibration when


attaching a new Tiltrotator

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Calibration Step 1

• Follow the steps as described on the


screen

• When both angles are in position press


“NEXT”

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Calibration Step 2

• Follow the steps as described on the


screen

• When both angles are in position press


“NEXT”

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Steelwrist Custom

• Possible to use Steelwrist tiltrotators


which are not predefined in the list

• Press on
“SteelWrist-Custom” to define an own
Tiltrotator

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator Steelwrist Custom with 2nd Gen Tiltrotator
Control

• Enter the dimensions for the Tiltrotator

• Dimensions for Steelwrist tiltrotators


can be requested from Steelwrist
support

• Press “Create” to continue

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Steelwrist Custom

• Press “OK” to continue

• All future steps are same as all the other


Tiltrotators. Press “Save” to continue

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator with smart connect
Brands

• Easier installation of other tiltrotator


brands:
 Steelwrist (factory fit)

 Engcon

 Rototilt

 Oilquick

 SMP

 Others with SVAB of the shelf electronics

• Ask local tiltrotator supplier for support

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator with Smart connect Steelwrist with 3rd Gen Tiltrotator
Control

• Dimension get imported automatically


Type from Tiltrotator Controller into the Co-
Pilot

• Tiltrotator and controller must support


Volvo Smart Connect. Ask local
supplier for support

Dimensions
• Press “Create” to continue

Dimensions

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator with smart connect
Installation

• 3rd Gen Tiltrotator control must be


installed
• “Smart Connect” option for Dig Assist
must be installed (only Software)

2 1 1.

2.
Smart Connect Gateway

Tiltrotator Controller

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator with smart connect
Communication

• CAN Communication between ECUs

Data transfer of:


• Angle sensor information

• Tiltrotator Dimensions

• Error messages

• Setups

• Joystick lever Information

• Quick Coupler Operation

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator with smart connect
Setup

• Tap SETTINGS

• Tap MACHINE

• Tap Tiltrotator

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator with smart connect
Setup

• The system recognizes automatically,


which Tiltrotator brand is attached

• Tap on it to continue

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator with smart connect
Setup

• Dimensions are automatically imported

• Still possible to modify them

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator with smart connect
Setup

• When set as active you must perform


two calibrations

1. Calibration of angle sensor

2. Calibrate tiltrotator weight for OBW

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator with smart connect
Setup

• The color of the tiltrotator changes


depending on the brand

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Tiltrotator
Editing

• All values can be edited later on

1. Tilt Sensor selection


1
2. Change Dimensions
2
3. Recalibrate Tiltrotator
3 4. Start tool weight calibration

4 5. De-/ activate Tiltrotator

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Volvo IMU for Tilt

• Required for Volvo Active Control

• An additional Volvo IMU can be


installed on the Tiltrotator for improved
response time in the tilt function

• The IMU measures only the tilt angle

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Installation

1. Swivel Axle

2. IMU
1
• The IMU must be mounted in parallel to
the swivel axle (same as tilt bucket)

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Volvo IMU for Tilt

• The IMU must be connected to the tilt


bucket gateway

• The IMU will be recognized by the


system when connected

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Tiltrotator
Volvo IMU for Tilt

• A second choice as tilt sensor is now


available

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Volvo IMU for Tilt

• Proceed with the calibration when


attaching a new Tiltrotator or IMU

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tiltrotator
Volvo IMU for Tilt

• The calibration procedure is now the


same as for a tilt bucket

• Follow the steps as described on the


screen

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Tilt Coupler
Tilt Coupler Attached

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Tilt Coupler

Settings
Tilt Coupler
Tilt Coupler Attached

• Possible to set up a tilt coupler in Dig


Assist

• An IMU must be mounted on the


coupler, same as on a tilt bucket

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Coupler
IMU Installation

• IMU must be mounted in parallel with


swivel axis

• Same as for a tilt bucket

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Coupler
IMU Installation

1. Swivel Axis

2. IMU

3. IMU (alternative position)

• IMU must be mounted in parallel with


3 swivel axis

1 • Same as for a tilt bucket

2
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Tilt Coupler
Setup

• Tap SETTINGS

• Tap MACHINE

• Tap Tilt coupler

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Coupler
Setup

• Tap on “+” to add a new tilt coupler

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Coupler
Setup

• Insert the dimensions of the tilt coupler


here

• Press “OK” to continue

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Tilt Coupler
Setup

• The system will recognize the new tilt


sensor as soon as get connected

• Confirm, that the connected IMU shall


be used for the tilt coupler

• When confirmed, the system will


continue with the calibration of the
sensor

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Coupler
Calibration

• The calibration procedure is now the


same as for a tilt bucket

• Follow the steps as described on the


screen

Competence Development & Delivery/ Dig Assist 4.0 Technical Training


Tilt Coupler
Editing

• All values can be edited later on


1
2 1. Change Dimensions

3 2. Recalibrate Tilt Coupler

3. Start tool weight calibration

• Press on “Save” to continue

Competence Development & Delivery/ Dig Assist 4.0 Technical Training

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