Leading OEM in Mineral Processing Technology

Silica Sand Dryer Plant 10TPH

Client: Shvet Sand India Pvt Ltd.

Madhavpura, Rajpardi.

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System Overview
Silica Sand Dryer Plant
• We are recognized among the most remarkable company of superlative quality array of Rotary Dryer that is broadly demanded in
mineral industry to reduce the liquid moisture. For its high efficiency and trouble free functioning, offered rotary dryer is highly
demanded in the global market. In addition, this rotary dryer is flawlessly designed with the utilization of the most excellent grade
components by our highly experienced professionals.

Working Principle
1. Silica Sand dryer is handling by bringing it into direct contract with a heated gas stream. The dryer is made of large, rotating
multi-pass cylindrical tube, the dryer shell walls having the mechanical lifter in order to convey the material through the dryer.
2. The wet materials are transported into the material hopper by the belt conveyor, and gets into the feeding terminal through
feeding pipe with the aid of feeder of material hopper. The pitch of the feeding pipe should be more than the natural pitch of
materials in order to help the materials flow into the dryer successfully. The materials are fed from the relatively higher terminal,
heat carrier comes in from the lower terminal, and sometimes the heat carrier and materials get into the cylinder together.
3. the materials move to the different shell due to the mechanical lifters. When the wet materials move forward, it receives the
heat from the heat carrier directly. As a result, the wet materials are dried, and discharged out by belt conveyor on the outlet.
There is shoveling plate inside the cylinder in order to shovel materials up and cast it out, to increase the connection surface, to
promote drying efficiency, and accelerate the forward movement of materials. Generally, the heat carrier can be hot air and
chimney flue

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System Overview
Silica Sand Dryer Plant

Working Principle
4. After the heat carrier is dried, the materials mingled with air should be collected with cyclone dust collector. If there is need to
reduce the content of dust mixed with tail gas, the heat carrier should be subject to bag dust collector before it is discharged.

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System Details
Silica Sand Dryer Plant – Operational Details
Sr No. Particulars Description
1. Electrical Power Load Total Plant Connected Power Load – 45 HP (Consumed Load <
Connected Load)

2. Details of Raw materials & Products with Standard Plant Capacity

Quantity per Month Raw Material: 10 Tons / Hour x 8 Hours (Daily) x 20 Days
= 1,600 Tons per Month.
Finish Product: 90% Output x Raw Material
~1450 Tons per Month.

3. Fuel Consumption with Quantity Fuel: Indonesian Coal

Calorific Value (CV): 7.5 Kcal.
Moisture Reduction Rate from 5% -> 0-1% in Output
Min. Water Evaporation Rate: 0.5 KL / Hr.
Total Kcal Required to Evaporate: 810 Kcal / Hr.
Fuel Consumption = 55 – 60 Kg / Hr. (Indonesian Coal)

Note: This plant is solid fuel operated and shown above is based
on standard assumption.

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System Details
Silica Sand Dryer Plant – Operational Details
Sr No. Particulars Description
4. Details of Flue Gas & Waste Air Source of Emission Stack Height Type of Fuel Quantity of
Stream generation (How to Manage with Capacity (Meter) Fuel
Waste Water)
Vertical Furnace 3 Meter Indonesian ~55-60
Coal Kg/Hour
5. Type of Air Pollution Control Air Pollution Control Measures (APCM): Cyclone Separator and Dust
Measures Collector.

Type of Emissions (Air Pollutants): Particulate Matter, SO2, NOx.

• Burnt Flue Gas (Includes Particulate, SO2, NOx) generated from

manual firing in furnace to produce required hot gas stream. The hot
flue gas stream passes through multi-cylinder drum to transfer heat into
raw material for process-drying.

• After Process Drying, waste flue gas stream further treated to Pollution
control unit to remove particulate matter mainly and control other non-
hazardous gases to permissible limits before releasing to atmosphere.

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System Details
Silica Sand Dryer Plant – Operational Details
Sr No. Particulars Description
5. Type of Air Pollution Control Brief Note on worst case scenario for waste gas generation
Measures (Qualitative and Quantitative): Not Applicable.

Brief justification in case of no process effluent generation or no

industrial effluent generation or no high concentration effluent
generation from proposed project (Whichever is applicable). Not
Applicable.

Use of Chemicals (Hazardous / Non-Hazardous): Not Applicable.

Mode of Disposal & Final Meeting Point: Blower Chimney.

Not Applicable, Zero Discharge

No Hazardous & Non-Hazardous Waste Generated from Plant Process.

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System Details
Silica Sand Dryer Plant – Operational Details
Sr No. Particulars Description
6. Mitigation Measures & Process Cyclone Separator and Dust Collector
Layout

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Silica Sand Dryer Plant 10 TPH
Shvet Sand India Pvt Ltd

Complete Sand Dryer Plant with Pollution Control Unit

and Coal Furnace

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Silica Sand Dryer Plant 10 TPH
Shvet Sand India Pvt Ltd

Coal Furnace with Dust Collector and Pollution Control

Unit

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