“Abrasive Jet Machining”

Presendted by :

1. Mohamad Rizki / 15365

2. Taufiq Wahyu M. / 15378
3. Arzil Kharisma Yomi / 15855
4. Taufik Buruuj Diocto / 15872
 Definition

Abrasive jet machining (AJM) is one of the advanced

machining processes (mechanical energy based) where a
high velocity jet of abrasives is utilized to remove mate-
rial from work surface by impact erosion.
Principle of Operation
How It Works ?
 Equipment
 Air compressor
 Hopper
 Pressure gauges
 Abrasive feeder
 Flow regulating valves
 Mixing chamber
 Nozzle
 Process Parameters
For successful utilization of AJM process, it is necessary to analyze the following process criteria
1. Material removal rate
2. Geometry and surface finish of work piece
3. Wear rate of the nozzle
 ADVANTAGES
1. Ability to cut intricate cavity and holes of any shape of harder materials.
2. Brittle material of thin sections can be easily machined without risk of breaking.
3. Low capital cost.
4. Ability to cut fragile and heat sensitive material without any damage.
5. No heat is generated during this process.
6. There is no part chatter or vibration.
7. Good for difficult to reach areas.
 DISADVANTAGES
1. Metal removal rate is very low.
2. It requires some kind of dust collection system.
3. The machining accuracy is poor. Nozzle wear rate is high.
4. Abrasive powder can not be reused.
 APPLICATION
1. Fine drilling and cutting thin sections of metal.
2. The process is mainly used for surface etching.
3. Frosting and abrading of glass articles.
4. It is often used for cleaning and polishing of plastics.
5. Used for trimming resistors of hybrid power amplifier circuit.
6. Used for micro machining of brittle materials.
7. Used for removing glue and paint from paintings and surface.
8. It is used for cutting Titanium coil.
9. Used for cutting and machining of fragile material like germanium, silicon, etc.
10. It is used for manufacturing electronics devices and marking on them.
 MAINTENANCE
1. Follow equipment manufacturer recommendations for maintenance
2. Use preventive maintenance software
3. Carry out maintenance in a clean environment
4. Regularly inspect for leaks in the pump and high-pressure plumbing components
5. Inspect the table slats for wear at least once a month
6. Use high quality abrasive and keep it dry and free of debris
7. Clean nozzle assembly in an ultrasonic cleaner
8. Regularly remove accumulated abrasive and material particles from the tank
9. Buy spare parts before they’re needed
10. Test the water quality
 Thank You
Very Much 