600 MW Electrical System

SWITCHGEAR

In an electrical power system switchgear is the

combination of electrical disconnect switches, fuses
or circuit breakers used to control, protect and
isolate electrical equipment. Switchgear is used both
to de-energize equipment to allow work to be done
and to clear faults downstream. This type of
equipment is directly linked to the reliability of the
electricity supply.
 CIRCUIT BREAKER
The combination of equipment within the switchgear
enclosure allows them to interrupt fault currents of
thousands of amps. A circuit breaker (within a
switchgear enclosure) is the primary component that
interrupts fault currents. The quenching of the arc
when the circuit breaker pulls apart the contacts
open (disconnects the circuit) requires careful
design.
Electrical System-400KV system
1 )400 kv switch yard system consist of two Bus with two
section each.
2)Number of bays are 21.
3)Identification in switch yard.
4 01 89 A

A,B,C for Similar equipment on same bay

Standard equipment- 89 For isolator

52 for circuit breaker
CT for current transformer
CVT for Current voltage
Transformer
LA for lighting arrestor
Bay Number WT for wave trap
E earth switch

Voltage Level- 4 represent 400 KV

Electrical System- 400KV system

1) Generator Transformer- 4 No's

3 transformer- single phase- 250MVA, Oil forced air forced, off load
tap changer

2)Station Transformer-3 No's

3 Phase secondary double winding transformer-90/45/45 MVA,
400/11.5/11.5 KV
ONAN/ONAF
Online load tap changer

3)Unit Transformer-8 No's

Each unit have 2 unit UT's of 31.5 MVA
21/11.5KV
ONAN/ONAF
Online load tap changer.

4)Generator-4 No's
3- Phase 600MW , 21 KV with Brushless Excitation System
Electrical System- 11 KV system
1)11 KV system consist of unit switchgear and station switch gear.

2)Each unit having 2 unit 11KV switch gear bus of 2500 A, 3-Phase
Identification of Unit switch gear
1 K SR 2
Represent serail number equipment/bus
Represent switch gear
Represent voltage level ( k-11KV, M-3.3KV)
Represent unit
3) Our switchyard consist of 3 Station transformer having 8
11KV station bus of 3150 A, 3-Phase
Identification of Unit switch gear
0 K SR 1
1,2 for unit 1 (Station Bus)
3,4 for unit 2 (Station Bus)
5,6 for unit 3 (Station Bus)
7,8 for unit 4 (Station Bus)
Represent switch gear
Represent voltage level ( k-11KV, M-3.3KV)
Represent common system (Station)
Electrical System- 11 KV system
1)Distribution of motor on the basisVoltage Level.
a) Upto 160KW -415V, 3Phase,3- Wire
b)Between 160KW & 1500KW -3300V, 3Phase,3- Wire
c)Greater than 1500KW -11000V,3Phase,3- Wire

2)incoming sources of 11 KV station bus(OKSR)

• For 0KSR bus 1 to 6- Primary source is from station
transformer
• Each OKSR bus has two secondary tie sources.
• For OKSR bus 7 and 8 only two secondary tie source available as
only three ST are available.
3)outgoing of 11 KV station bus(OKSR)
Electrical System- 11 KV system
1)incoming sources of 11 KV Unit bus(KSR1 &KSR2)
• For KSR1 & KSR2 bus - Primary source is from Unit
transformer
• Secondary source is tie feeder from own unit OKSR bus.
• Fast changerover is available between station to unit & Vice
versa.
2)incoming sources of 11 KV Unit bus(KSR1 &KSR2)
• 11/3.3 KV- MSR1 source from KSR1 & MSR2 from KSR2 and have
tie between MSR1 & MSR1.
• 11/.415 KV- Four ESP LTMSB1 ,LTMSB2,LTMSB3 &LTMSB4.
• 11/.415KV- two PMCCA & PMCCB.
 3.3KV UNIT BOARD
2KSR1 2KSR2
11KV 11KV

UAT-2A UAT-2B

3.3 KV UNIT SWBD 2MSR1 3.3 KV UNIT SWBD 2MSR2

UAT-A/B
MVA: 16.5
HV/LV: 11/3.3 KV
 2MSR1 BOARD 3.3KV
I/C FROM 2KSR1

UAT-2A

I/C FROM UAT-2A

3.3KV 2MSR1

DMCW-A FD FAN-A MILL-A MILL-B MILL-E MILL-F ACW-A BCW-A BCW-B SPARE CEP-A CEP-C SPARE SPARE TIE TO 2MSR2
 2MSR2 BOARD 3.3KV
I/C FROM 2KSR2

UAT-2B

I/C FROM UAT-2B

3.3 KV 2MSR2

TIE TO 2MSR1 TG DMCW-B TG DMCW-C MILL-C MILL-D MILL-G MILL-H FD FAN-B BCW-C SPARE CEP-B SPARE SPARE
 0MSR2 BOARD 3.3KV
I/C FROM 0KSR3

0KSAT2

I/C FROM 0KSAT2

0MSR2 3.3KV

SPARE TIE TO 0MSR1 SPARE IA2 SA1 SA-2 SPARE C.C-14B C.C-15B C.C-16B C.C-16D C.C-17B CC17D ACW S/B SPARE
STATION PMCC
UNIT PMCC A
UNIT PMCC B
EMERGENCY MCC
BOILER MCC
BOILER VALVE MCC
COAL MILL MCC
DG PCC
UNIT DCDB AND BATTERY CHARGER
 3.3KV SAT BOARD

Board No. Panel No. Equipment name Ratings Breaking Capacity

0MSR1 1 Tie to station switchgear#0MSR2 1250A 1250A
0MSR1 2 Spare motor 800KW 1250A
0MSR1 3 Spare motor 450KW 1250A
0MSR1 4 3.3KV fire water switchgear
0MSR1 5 Instrument air compressor#1A1 450KW 1250A
0MSR1 6 Instrument air compressor#1B2 450KW 1250A
0MSR1 7 Service air compressor#1A1 450KW 1250A
0MSR1 8 Spare motor 220KW 1250A
0MSR1 9 Coal conveyor#14A 800KW 1250A
0MSR1 10 Coal conveyor#15A 590KW 1250A
0MSR1 11 Coal conveyor#16A 220KW 1250A
0MSR1 12 Coal conveyor#16C 220KW 1250A
0MSR1 13 Coal conveyor#17A 220KW 1250A
0MSR1 14 Coal conveyor#17C 220KW 1250A
0MSR1 15 Incomer from 0KSAT2 6300KVA 1250A
 3.3KV SAT BOARD

Board No. Panel No. Equipment name Ratings Breaking Capacity

0MSR2 1 Incomer from 0KSAT2 6300KVA 1250A

0MSR2 2 Coal Conveyor#14B 800KW 1250A
0MSR2 3 Coal Conveyor#15B 590KW 1250A
0MSR2 4 Coal Conveyor#16B 220KW 1250A
0MSR2 5 Coal Conveyor#16D 220KW 1250A
0MSR2 6 Coal Conveyor#17B 220KW 1250A
0MSR2 7 Coal Conveyor#17D 220KW 1250A
0MSR2 8 ACW pump#B1 (Stand by-1) 470KW 1250A
0MSR2 9 Instrument air compressor#1A2 450KW 1250A
0MSR2 10 Service air compressor#1A2 450KW 1250A
0MSR2 11 Service air compressor#1B2 450KW 1250A
0MSR2 12 Spare motor 800KW 1250A
0MSR2 13 Spare motor 450KW 1250A
0MSR2 14 Spare motor 220KW 1250A
0MSR2 15 Tie to station switchgear 0MSR1 1250A 1250A
 11KV UNIT BOARD

Board No. Panel No. Equipment Name Ratings Breaking Capacity

2KSR2 1 Tie from Station switchgear #0KSR4 2500A 2500A
2KSR2 2 Unit service transformer#2B#2KDT2 2500KVA 1250A
2KSR2 3 Unit service transformer#2D#2KDT4 2500A 1250A
2KSR2 4 ESP Aux transformer#2KDT6 1600KVA 1250A
2KSR2 5 ESP Aux transformer#2KDT8 1600KVA 1250A
2KSR2 6 ESP Aux transformer#2KDT10 1600KVA 1250A
2KSR2 7 ESP Aux transformer#2KDT12 1600KVA 1250A
2KSR2 8 UAT#2B(2KUAT2) 16MVA 1250A
2KSR2 9 Spare motor feeder 4200KW 1250A
2KSR2 10 ID fan#2A(VFD) channel2 5000KVA 1250A
2KSR2 11 ID fan#2B(VFD) channel2 5000KVA 1250A
2KSR2 12 PA fan#2B 4200KW 1250A
2KSR2 13 CW pump#2C 2250KW 1250A
2KSR2 14 Spare motor feeder 2250KW 1250A
2KSR2 15 spare transformer 2500KVA 1250A
2KSR2 16 Incomer from 31.5MVA 2500A
unit transformer#2HUT2 31.5MVA
 3.3KV UAT BOARD

Board No. Panel No. Equipment Name Ratings Breaking Capacity

2MSR1 1 Tie to unit switchgear 2MSR2 3150A 3150A
2MSR1 2 FD fan#2A 1425KW 1250A
2MSR1 3 Pulverizer mill-2A(right) 680KW 1250A
2MSR1 4 Pulverizer mill-2B(right) 680KW 1250A
2MSR1 5 Pulverizer mill-2E(right) 680KW 1250A
2MSR1 6 Pulverizer mill-2F(right) 680KW 1250A
2MSR1 7 DMCW pump(TG)#2A 200KW 1250A
2MSR1 8 Spare motor 900KW 1250A
2MSR1 9 ACW pump#2A1 470KW 1250A
2MSR1 10 BCW pump-2A 550KW 1250A
2MSR1 11 BCW pump-2B 550KW 1250A
2MSR1 12 CEP#2A 900KW 1250A
2MSR1 13 CEP#2C 900KW 1250A
2MSR1 14 Spare motor 1425KW 1250A
2MSR1 15 Spare motor 680KW 1250A
2MSR1 16 incomer from UAT#2A 16000KVA 3150A
 3.3KV UAT BOARD

Board No. Panel No. Equipment Name Ratings Breaking Capacity

2MSR2 1 Spare motor 680KW 1250A
2MSR2 2 Spare motor 1425KW 1250A
2MSR2 3 CEP#2B 900KW 1250A
2MSR2 4 Spare motor 900KW 1250A
2MSR2 5 BCW pump-2C 550KW 1250A
2MSR2 6 FD fan#2B 1425KW 1250A
2MSR2 7 Pulverizer mill-2C(right) 680KW 1250A
2MSR2 8 Pulverizer mill-2D(right) 680KW 1250A
2MSR2 9 Pulverizer mill-2G(left) 680KW 1250A
2MSR2 10 Pulveriser mill-2H(left) 680KW 1250A
2MSR2 11 incomer from UAT#2B 16000KVA 3150A
2MSR2 12 DMCW pump(TG)#2B1 200KW 1250A
2MSR2 13 DMCW pump(TG)#2B2 200KW 1250A
2MSR2 14 Tie to unit switchgear 2MSR1 3150A 3150A
 11KV UNIT BOARD

Panel Breaking
Board No. No. Equipment Name Ratings Capacity
2KSR1 1 Incomer from 31.5MVA unit transformer 31.5MVA 2500A
2KSR1 2 Unit aux.transformer#2A 16MVA 1250A
2KSR1 3 Unit service transformer#2A 2500KVA 1250A
2KSR1 4 Unit service transformer#2C 2500KVA 1250A
2KSR1 5 ESP service transformer 2KDT5 1600KVA 1250A
2KSR1 6 ESP service transformer 2KDT7 1600KVA 1250A
2KSR1 7 ESP service transformer 2KDT9 1600KVA 1250A
2KSR1 8 ESP service transformer 2KDT11 1600KVA 1250A
2KSR1 9 Spare motor 4200KW 1250A
2KSR1 10 ID fan#2A (VFD) channel 1 5000KVA 1250A
2KSR1 11 ID fan#2B (VFD) channel 1 5000KVA 1250A
2KSR1 12 PA fan#2A 4200KW 1250A
2KSR1 13 CW pump#2A 2250KW 1250A
2KSR1 14 CW pump#2B 2250KW 1250A
2KSR1 15 Spare transformer 2500KVA 1250A
2KSR1 16 Tie from station switchgear#0KSR3 2500A 2500A
 11KV UNIT BOARD

Panel Breaking
Board No. No. Equipment Name Ratings Capacity
0KSR4 1 Tie to 11KV unit switchgear#2KSR2 2500A 2500A
0KSR4 2 Fly ash compressor transformer 6300KVA 1250A
0KSR4 3 Technical building aux. Transformer#1 1000KVA 1250A
90/45/45
0KSR4 4 Incomer from station transformer#0CST2 MVA 3150A
0KSR4 5 Ash silo ETP service transformer#1(0KASDT2) 1600KVA 3150A
0KSR4 6 Station Aux. transformer#4(0KDT4) 2500KVA 3150A
Bottom ash & ESP area aux.
0KSR4 7 transformer#2KDT14 1600KVA 3150A
0KSR4 8 Clarified Water service transformer-2 2500KVA 3150A
0KSR4 9 MDBFP#2 12000KW 3150A
0KSR4 10 Tie to 11KV station switchgear#0KSR2 3150A 3150A
0KSR4 11 spare transformer 6300KVA 3150A
0KSR4 12 spare motor 12000KW 3150A
0KSR4 13 Tie to 11KV station switchgear#0KSR8 3150A 3150A