Professional Documents
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Part - 3 Temperature and Light Sensors
Part - 3 Temperature and Light Sensors
a) Thermocouple
b) Thermistor
c) Resistance-Temperature Devices (RTDs)
d) Solid State (PN Junction Diode) Thermometry
e) Fiber Optic GaAs Bandgap Temperature Sensor
f) Blackbody Radiation and IR Non-contact Thermometry (Pyrometer)
g) Thermopile Radiation Detector
h) Optical Instruments: Spectrophotometers
i) Snell’s Law and Optical Fiber
j) Light Sources (Incandescent, LED, Laser)
k) Photon Detectors
1. CdS Photocell
2. Photodiode
3. Phototransistor
4. Photomultiplier
l) Wavelength Selectors (Optical Filters)
Practical Thermocouples
Thermocouples are manufactured in many different
configurations for multitude of applications. Diameters,
lengths, sheath material, lead lengths and sensor material
are just a few of the variables that go into determining the
style of thermocouple when manufactured. The main
determining factors of what type thermocouple needs to be
used in a application is temperature, environment,
response time and accuracy. The junction of the
thermocouple can be grounded, ungrounded or exposed.
The thermocouple junction may be of many different styles,
from tube type to a washer configuration. The lead length
may vary depending on the distance of the temperature
controller from the thermocouple sensor. The metal that
the sensor is constructed of determines the type of
thermocouple manufactured.
Applications:
Plastic injection molding machinery
Food processing equipment
Engine and turbine exhaust gas
Semiconductor processing
Heat treating and metals processing
Medical equipment
Aerospace industries
Packaging equipment
Test stands
Use of Thermocouple in Gas Furnace
Standing Pilot Light (small gas flame that is
Furnace Thermocouple
always on --- used to light gas furnace). (actual wire junction is sheathed in protective
Thermocouple senses pilot light flame copper tubing)
temperature. If pilot light goes out, thermocouple
will close the pilot valve, not letting gas be sent to
the furnace, thereby protecting homeowner from
gas filling house!
If thermocouple
does not sense
the heat coming
from the flame of
the pilot light, it
shuts off the gas
supply to the pilot
flame AND to the
main burner bed.
The Law of Intermediate Temperatures makes it possible to use the NIST
thermocouple polynomials, which relate thermocouple voltage (x) in mV to
temperature (T) in degrees C for each kind of thermocouple, assuming that one
junction is held at 0 degrees C, and the other junction is at “T” degrees C.
Example: Here are the empirically obtained coefficients taken directly from the NIST document for
the Type J (Iron/Constantan) thermocouple which hold over the temperature range of 0 - 760
degrees Centigrade, where one junction MUSTBE HELD at 0 degrees C using an “Ice Bath”, and the
other junction is held at temperature “T”,
1 1 2
c0 0 c1 1.978425 10 c2 2.001204 10 c3 1.036969 10
4 6 8 10
c4 2.549687 10 c5 3.585153 10 c6 5.344285 10 c7 5.099890 10
The temperature T is in degrees Centigrade, and the voltage "x" is in millivolts are related by the
following 7th degree polynomial:
2 3 4 5 6 7
T c0 c1 x c2 x c3 x c4 x c5 x c6 x c7 x
A. If T = 100 degrees C, use MAPLE to show that the measured voltage is V = 5.2679 mV
Applications:
Air conditioning and refrigeration servicing
Furnace servicing
Food service processing
Medical research
Textile production
Plastics processing
Petrochemical processing
Microelectronics
Air, gas and liquid temperature measurement
PN Junction (Integrated Circuit) Linear Thermometry
National
Semiconductor
LM35 Linear IC
Temperature
Sensor
Audio Amplifier Application of LM35 Temperature Sensor
(LM3886 is a 60 Watt IC Audio Power Amp IC)
See:
Text Fig.
2.20, p. 75
Fiber Optic
Temperature
Sensor
Measures temperature
inside body without
danger of introducing
electrical currents into
body that could harm
patient, nor can electrical
currents during
defibrillation harm
temperature measuring
electronics at ends the
transmit and receive
fibers.
KEY FEATURES
Small and robust design
Good accuracy and outstanding
repeatability
EMI/RFI and microwave immune
Intrinsically safe
OEM-type and custom version
Spectral
sensitivity of
photon
detectors
and thermal
detectors.
Inside a silicon radiation thermopile microsensor
Thermocouple junctions are made from Phosphorus (N) Doped and Boron (P) Doped
PolySilicon, resulting in a high Seebeck Coefficient. Cold junctions are located under
the reflecting areas, which are in contact with the silicon wafer (heatsink), while the Hot
junctions are located under the absorbing polyimide material, and are NOT in contact
with the silicon wafer, since holes have been etched in the silicon (white areas below).
Hot-cold junction
pairs are connected
in series in a 2-
dimensional array
over the active area
of the IR
microsensor.
V = K(T4-To4)
Bandpass Filter
180 degree
phase
difference if
Tobject < To
Chopping blade used to make signal AC in order to avoid 1/f noise,
which is largest near dc, and also to avoid the effects of dc amplifier
drift. A bandpass filter (BPF) centered on the chopping frequency can
be used to reject all noise that is not at the chopping frequency.
OmegaScope Handheld IR Thermometer
The critical considerations for any infrared pyrometer include field of view (target size and distance),
type of surface being measured (emissivity considerations), spectral response (for atmospheric
effects or transmission through surfaces), temperature range and mounting (handheld portable or
fixed mount). Other considerations include response time, environment, mounting limitations,
viewing port or window applications, and desired signal processing.
FIELD OF VIEW--- What is meant by Field of View, and why is it important?
The field of view is the angle of vision at which the instrument operates, and is
determined by the optics of the unit. To obtain an accurate temperature reading,
the target being measured should completely fill the field of view of the
instrument. Since the infrared device determines the average temperature of all
surfaces within the field of view, if the background temperature is different from
the object temperature, a measurement error can occur (figure 1).
IRt/c MONITORS TIRE TEMPERATURES FOR RACING PERFORMANCE
Tire temperature is of critical concern in automotive racing for two reasons: the tire
temperature directly affects its adhesion and its wear characteristics; and tire temperature
patterns provide valuable information on the set-up and performance of the suspension. For
example, excessive loading of a tire caused by out-of-tune suspension will cause that tire to
become considerably warmer than the others.
The IRt/c is an ideal measuring device for on-board data acquisition, due to its small size,
ruggedness, and low cost. It may be connected to standard thermocouple read-out systems.
Installation should include connecting the shield to a suitable ground in order to avoid
interference from the electrically harsh environment of a racing automobile. Mechanical
installation should include attention to air flow patterns to minimize dirt building on the lens.
The OS36-2 or OS36-5 are recommended due to their narrower field of view, thus allowing
you to position it further away.
CONTROLLING WEB ROLLER TEMPERATURE
The IRt/c infrared thermocouples have quickly become the sensors of choice for
monitoring and controlling both web and roller temperatures. Tips on accurate roller
temperature measurement:
Uncoated Metal or Chrome Rolls – Shiny, uncoated metal rolls are difficult for any
infrared sensor to properly sense the true temperature (the sensor will see too many
environmental reflections). The solution to the problem is to simply: paint a small
black stripe on an unused end of the roller. Aim the IRt/c sensor at the black paint
stripe. It will then measure the temperature accurately and reliably regardless of
changes in the surface conditions of the rest of the roller.
ASPHALT TEMPERATURE MONITORING
Asphalt properties are particularly sensitive to temperature, and it is important that the asphalt
is applied at the correct temperature in order to perform to its specifications. Accordingly,
temperature monitoring is a common requirement, but the thermocouples normally used have
severe breakage problems due to the harsh abrasiveness of the material, and must constantly
be replaced at high cost and interruption of production.
The IRt/c solves this problem directly, since the temperature is monitored without contact. The
normal thermocouple controller can be used – simply calibrate offset if necessary. The OS36-2
and OS36-5 models are recommended due to their built-in air purge, which will keep the lens
clean by preventing vapors from condensing on the lens. The OS36-2 can be mounted in the
chute to view the asphalt through a small hole, while the OS36-5 can be mounted some
distance away due to its narrow 5:1 field of view.
Optical Instrument: Spectrophotometer – measures optical
absorbance (or transmittance) through a sample in the cuvette.
Convex Lens has a “focal length”, which is the length at which light rays
diverging from a point source will be collimated (be made parallel).
Conversely, the focal length may be thought of as the distance at which
parallel rays incident on the lens converge to (are focused to) a point.
1
1 Focal Any 1 Focal 1 Focal Any Focal
Length Length Length Length Length Lengt
h
Isosbestic
Wavelength Wavelength Hb
of maximum λ2= 805 nm
Absorptivity
difference
λ1= 660 nm
Absorbtivity “A” can be measured at I blood
different wavelengths, where “I” is the A( ) log( )
detector output.
I water
Beer’s Law
660 nm
Principles of Pulse Oximetry Technology:
The principle of pulse oximetry is based on the red and infrared light
absorption characteristics of oxygenated and deoxygenated hemoglobin.
Oxygenated hemoglobin absorbs more infrared light and allows more red
light to pass through. Deoxygenated (or reduced) hemoglobin absorbs more
red light and allows more infrared light to pass through. Red light is in the
600-750 nm wavelength light band. Infrared light is in the 850-1000 nm
wavelength light band.
Pulse oximetry uses a light emitter with red and infrared LEDs that
shines through a reasonably translucent site with good blood flow.
Typical adult/pediatric sites are the finger, toe, pinna (top) or lobe of the
ear. Infant sites are the foot or palm of the hand and the big toe or
thumb. Opposite the emitter is a photodetector that receives the light
that passes through the measuring site.
There are two methods of sending light through the measuring site:
transmission and reflectance. In the transmission method, as shown in
the figure on the previous page, the emitter and photodetector are
opposite of each other with the measuring site in-between. The light can
then pass through the site. In the reflectance method, the emitter and
photodetector are next to each other on top the measuring site. The
light bounces from the emitter to the detector across the site. The
transmission method is the most common type used and for this
discussion the transmission method will be implied.
After the transmitted red (R) and infrared (IR) signals pass through the
measuring site and are received at the photodetector, the R/IR ratio is
calculated. The R/IR is compared to a "look-up" table (made up of empirical
formulas) that convert the ratio to an SpO2 value.
Most manufacturers have their own look-up tables based on calibration curves
derived from healthy subjects at various SpO2 levels. Typically a R/IR ratio of
0.5 equates to approximately 100% SpO2, a ratio of 1.0 to approximately 82%
SpO2, while a ratio of 2.0 equates to 0% SpO2.
The major change that occurred from the 8-wavelength Hewlett Packard
oximeters of the '70s to the oximeters of today was the inclusion of arterial
pulsation to differentiate the light absorption in the measuring site due to skin,
tissue and venous blood from that of arterial blood.
At the measuring site there are constant light absorbers that are always present.
They are skin, tissue, venous blood, and the arterial blood.
However, with each heart beat the heart contracts and there is a surge of
arterial blood, which momentarily increases arterial blood volume across the
measuring site. This results in more light absorption during the surge.
If light signals received at the photodetector are looked at 'as a waveform',
there should be peaks with each heartbeat and troughs between heartbeats.
If the light absorption at the trough (which should include all the constant
absorbers) is subtracted from the light absorption at the peak then, in theory,
the resultants are the absorption characteristics due to added volume of
blood only; which is arterial.
Since peaks occur with each heartbeat or pulse, the term "pulse oximetry"
was coined. This solved many problems inherent to oximetry measurements
in the past and is the method used today in conventional pulse oximetry.
Light Source Radiant Energy vs. Wavelength
•Crown glass passes a wide range of ultraviolet, visible, and near infrared
wavelengths.
•A Corning 5-56 glass filter passes a blue wavelength band.
•A Kodak 87 gelatin filter passes infrared and blocks visible wavelengths
•Germanium (Ge) lenses pass long IR wavelengths that cannot be passed by
glass, and thus Ge lenses are useful in IR pyrometers
•Hb and HbO unoxygenated and oxygenated hemoglobin pass equally at 805
nm and have maximal difference at 660 nm.
Detector Sensitivity vs. Wavelength
Halogen Lamps
A halogen lamp is a special kind of incandescent lamp. The light output is more consistent
than a standard incandescent lamp and the life is longer. Size is smaller because it is
important for the halogen cycle to have a high bulb wall temperature, which requires quartz
or hard glass to be used. Better beam control is possible because of the small source size.
A few seconds later, the bimetal contacts cool enough to once again
separate, and the current though the ballast is suddenly interrupted.
Idx
Power Delivered to
Load Resistor for 10
mW/cm2 light level:
PRL = -Vdx*Idx